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  4. Ultrasonic cleaning machine using a degassed fine bubble generation liquid circulation device - Uniformity of cleaning solution -
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  • Dec 03, 2022
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Dec 03, 2022

Ultrasonic cleaning machine using a degassed fine bubble generation liquid circulation device - Uniformity of cleaning solution -

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of ultrasonic cleaning machines using a "degasification fine bubble (microbubble) generation liquid circulation device" that can efficiently control ultrasonic waves. "Degasification Fine Bubble (Microbubble) Generation Liquid Circulation Device" 1) By narrowing the intake side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the degasification liquid circulation device. 3) When the concentration of dissolved gas decreases, the size of the bubbles formed by cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) smaller than 20μ are generated. The above describes the state of the degasification fine bubble (microbubble) generation liquid circulation device. 5) When ultrasonic waves are applied to the above degasification fine bubble (microbubble) generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles. When measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled.
Deaeration fine bubble (microbubble) generation liquid circulation device
Deaeration fine bubble (microbubble) generation liquid circulation device
Deaeration fine bubble (microbubble) generation liquid circulation device
Deaeration fine bubble (microbubble) generation liquid circulation device
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脱気ファインバブル発生液循環装置を利用した超音波洗浄機.pdf[2425361]

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Degassing Microbubble Generation Liquid Circulation Device
Degassing Microbubble Generation Liquid Circulation Device
Liquid Circulation Control Technology

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Nanolevel stirring technology utilizing nonlinear phenomena of ultrasound.

Technology for stirring, emulsifying, dispersing, and grinding at the nanoscale using techniques to control nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed an effective stirring (emulsification, dispersion, grinding) technology utilizing "technology to control nonlinear phenomena of ultrasound (acoustic flow)." This technology controls ultrasound (cavitation, acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers through surface inspection, ultrasonic tanks, and other items. Furthermore, it realizes effective ultrasonic (cavitation, acoustic flow) propagation states tailored to the structure, material, and acoustic properties of specific target objects, by controlling the oscillation of ultrasound in accordance with the interactions between glass containers, ultrasound, and target objects. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nano level. It has been applied and developed from examples of dispersing metal powders to nanosize. November 2023: Developed ultrasonic oscillation control technology to control nonlinear phenomena. January 2024: Developed technology to measure, analyze, and evaluate the interactions of ultrasonic vibrations. February 2024: Developed surface treatment technology using megahertz ultrasound. April 2024: Developed optimization technology for resonance phenomena and nonlinear phenomena.

  • Concrete admixture
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Surface treatment technology using dynamic control of ultrasound and fine bubbles.

Acoustic flow control technology using ultra-fine bubbles and megahertz ultrasound.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz (1-20 MHz) ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Consulting services based on the classification technology of ultrasonic propagation phenomena.

Ultrasonic control technology based on the classification of nonlinear phenomena in which ultrasonic vibrations propagate.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibration propagation by analyzing measurement data of ultrasonic propagation states using bispectral analysis. The method developed in this instance estimates the linear and nonlinear resonance effects based on the dynamic characteristics (changes in nonlinear phenomena) of the main frequencies (power spectrum) related to the ultrasonic propagation state. From previous data analysis, we have been able to classify effective utilization methods into the following four types: 1: Linear type 2: Nonlinear type 3: Mixed type 4: Variable type There are numerous successful cases of device development and control settings based on each of the above types. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: The following tools will be used for analysis. Note: "R" is a free statistical processing language and environment.

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Surface treatment technology using fine bubbles and ultrasound.

Relaxation and uniform treatment of surface residual stress using ultra-fine bubbles and megahertz acoustic flow control.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the size of the bubbles formed by cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Small pump and ultrasonic control technology using an ultrasonic probe.

Development of "Control Technology for Nonlinear Phenomena" Using a Small Pump

The Ultrasonic System Research Institute has developed "ultrasonic control technology" that dynamically controls nonlinear phenomena related to ultrasonic propagation by utilizing a small pump for liquid circulation. Nonlinear phenomena are evaluated through analysis using an ultrasonic tester. The complex changes in ultrasound (such as ultrasonic cleaners, ultrasonic probes, etc.) are confirmed through time-series data analysis of sound pressure from ultrasonic oscillation and reception, identifying various interactions. Based on the confirmation of these interactions, the oscillation control conditions using ultrasonic probes are optimized, achieving a dynamic ultrasonic control system tailored to specific objectives. In practical applications, such as ultrasonic cleaning, the ON/OFF control (or control of flow rate and velocity, etc.) of the current liquid circulation device is optimized by considering the ultrasonic propagation characteristics related to the installation state of the device and the surface elastic waves of the target object, including the output, oscillation frequency, and control conditions of the ultrasound. In particular, by utilizing the vibration characteristics of the pump to alternately circulate liquid and gas, new nonlinear effects of ultrasound and microbubbles are realized.

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Ultrasonic system using a function generator

Ultrasonic oscillation (sweep oscillation) system for controlling nonlinear phenomena

The Ultrasonic System Research Institute has developed a technology to control the nonlinear vibration phenomena of surface elastic waves based on the acoustic characteristics of original ultrasonic probes. The key point is the setting of sweep oscillation conditions using two ultrasonic probes (essentially, it cannot be controlled with just one probe for ultrasonic oscillation control. By combining the oscillation settings of the two probes, the occurrence of resonance phenomena and nonlinear phenomena can be controlled). Resonance phenomena and nonlinear phenomena can be controlled within a frequency range tailored to the intended use. In particular, when strong stimulation is required, this is achieved by utilizing low-frequency resonance phenomena (e.g., breaking glass). When high-frequency stimulation is needed, this is achieved by utilizing high-frequency nonlinear phenomena (e.g., 700 MHz stimulation).

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Ultrasound system using a function generator (one set)

-- Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) --

The Ultrasonic System Research Institute manufactures and sells a system that combines the "Ultrasonic Tester NA (recommended type)," which allows for easy measurement and analysis of ultrasound, and the "Ultrasonic Oscillation System (20 MHz)," which enables easy control of ultrasonic oscillation. We propose system configurations (custom-made ultrasonic probes) tailored to the intended use (price and performance: cleaning, processing, stirring, inspection, etc.). Original Products: System Overview (Standard System) - Ultrasonic System (Sound Pressure Measurement and Analysis, Oscillation Control 10 MHz Type) - Ultrasonic Tester NA 10 MHz Type - Oscillation System 20 MHz Type Price: 281,050 yen (including tax: 10% consumption tax)

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Consulting on "plating treatment" using ultrasound and fine bubbles.

Ultrasonic plating treatment technology using fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute has been developing ultrasonic plating treatment technology utilizing fine bubbles and megahertz ultrasound in collaboration with Japan Barrel Industry Co., Ltd. since 2015. Note: As of August 2024, it is continuously evolving based on good results into various application technologies. 1) Cleaning, processing, welding, plating... surface treatment... 2) Chemical reactions, liquid homogenization, stirring... 3) Inspection, evaluation... 4) Optimization control of ultrasound and fine bubbles tailored to specific purposes. Currently, in collaboration with Japan Barrel Industry Co., Ltd., we are developing application technologies utilizing ultrasound and fine bubbles for iron plating treatment (iron powder, amorphous, megahertz ultrasound...). If you are interested, please contact us via email. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Improvement of the ultrasonic cleaning machine (Field support for the addition of fine bubble generation system)

Application of technology to analyze and evaluate the dynamic characteristics of ultrasound.

The Ultrasonic System Research Institute has developed a method (system) for the analysis and evaluation of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We are providing on-site support for the additional installation of a degassing fine bubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable manner, we offer on-site services to add and confirm sound pressure measurements for the degassing fine bubble generation liquid circulation system in specific tanks present at the site. **Explanation of Degassing Fine Bubble Generation Liquid Circulation Technology** By ensuring appropriate liquid circulation and the diffusibility of fine bubbles, a uniform state of cleaning liquid is achieved. Ultrasound propagates through the uniform liquid, generating a stable state of ultrasound. From this state, liquid circulation control is performed to realize the desired ultrasonic effects (propagation state). This involves achieving a uniform sound pressure distribution throughout the tank, optimizing ultrasound, liquid circulation pumps, fine bubbles, etc. The operational control becomes the know-how for individual tanks.

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Dynamic liquid circulation system for ultrasonic cleaning machines (consulting available)

Optimization technology for ultrasonic cleaning machines

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines, which propagate through the liquid, to set and control the state of ultrasonic cleaning machines according to specific purposes, taking into account the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology that considers "timbre." Note 2: The know-how involves settings related to the relationships between the cleaning machine, cleaning solution, and air at their respective boundaries. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has been made possible through degassing, aeration, ultrasound, and elastic wave dynamics on the tank surface.

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Improvement technology for ultrasonic cleaning machines (consulting support)

Proposal for a cleaning method optimized with fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute conducts improvements to ultrasonic cleaning machines (consulting available) using original products: ultrasonic systems (sound pressure measurement analysis, oscillation control). For the current ultrasonic cleaning machines, we propose and implement improvement methods based on sound pressure measurement and analysis. Specifically, we will discuss the level of improvement through measurement and verification of ultrasonic cleaning machines using our original product: Ultrasonic Tester NA (recommended type), which allows for easy measurement and analysis of ultrasonic waves. Depending on the level of improvement, we will suggest the use of our original product: Ultrasonic Oscillation System (1 MHz, 20 MHz), which allows for easy control of ultrasonic oscillation. Based on the conditions of the water tank, cleaning solution, items to be cleaned, and cleaning level, we will propose a degassing fine bubble generation liquid circulation device. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

  • Non-destructive testing
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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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【New Product Announcement】 UV - Ultra-Compact Irradiator LSP26FUV Series Released High intensity yet compact, a palm-sized cube-type ultra-compact UV irradiator. It offers a variety of UV wavelengths and can be used for a wide range of applications. Due to its compact size that fits in the palm of your hand, it is very convenient for simple inspections and research experiments, as well as other small tasks. *Details about the product features and specifications are currently being prepared. They will be published soon, so please wait a little longer. For more information, please feel free to contact us.

Nov 10, 2025

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Japan Aluminum Corporation exhibits at the High-Performance Materials Week "Adhesive and Joining EXPO."

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Japan Aluminum Co., Ltd. will exhibit at the High-Performance Materials Week "Adhesive and Joining EXPO" ~Proposing solutions for joining aluminum and resin~ This exhibition is one of the events that make up the "High-Performance Materials Week," which features cutting-edge material technologies, and is one of the largest comprehensive exhibitions in Japan for adhesives, joining machines, and fastening technologies. The Japan Aluminum Group will showcase various functional surface treatments currently under development, focusing on the joining solution PAL-fit for aluminum and resin. We sincerely look forward to your visit and hope you take this opportunity to see our offerings. https://www.nikkeikinholdings.co.jp/news/news/p2025110501hd.html Event Dates: November 12 (Wed) to 14 (Fri), 2025 10:00 AM to 6:00 PM (Ends at 5:00 PM on the final day) Venue: Makuhari Messe Hall 7 (Chiba City, Chiba Prefecture) Our Booth: Hall 7, 42-26

Nov 10, 2025

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[Important] Announcement of the Renewal of Compass PLUS on December 16, 2025

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In recent years, with the increasing push for DX (digital transformation) and valuable feedback from all users in the field, we will be fully renewing "Compass PLUS." The new Compass PLUS will leverage its traditional strengths while completely revamping its design, functionality, and usability, thereby further enhancing its value in practical use. The official release is as follows, so please wait a little longer until then. 1) Improved visibility and operability 2) Enhanced intuitiveness 3) Streamlined information sharing These are the main points of improvement, and it will be available starting December 16, 2025. For an overview of the renewal, please download the materials. We are also planning an online briefing session, so please download the materials for more details as well. Renewal date: Tuesday, December 16, 2025 Temporary suspension period: Monday, December 15, 2025, 17:00 – 19:00 *Due to the renewal, data updates for observation devices (wave height, weather, water level, noise and vibration) will be suspended during the temporary suspension period. However, viewing of forecast information and other various information will still be possible as usual.

Nov 10, 2025

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  • 義務化された熱中症対策に取り組む製造現場、工場、物流倉庫へ 排気熱風なく室温-4.1℃※の冷風を 工事不要で暑さ対策 気化式スポットクーラー ※環境条件…室温35℃/湿度50%/風量「中」
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