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パトライト

EstablishmentJanuary 10, 1963 (Founded in January 1947)
capital30000Ten thousand
number of employees743
addressOsaka/Chuo-ku, Osaka-shi/4-1-3 Kyutaromachi, Osaka Midosuji Building 7F
phone-
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last updated:Oct 01, 2024
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[Facility/Equipment Proposal Example] Wireless Notification in Areas Difficult for Wiring Work

Easily build a wireless system! Strengthen security alerts for stores and warehouses.

Due to the increase in theft incidents, we want to increase the number of notification locations for the existing security system, but are struggling with wiring work. We are introducing Patlite's wireless notification system to stores and warehouses that cannot perform wiring. Since the wireless type eliminates the need for wiring, it allows for the addition of notification locations even with existing security systems. 【Case Study】 ■ Current Situation - Due to the increase in theft incidents, we want to increase notification locations, but wiring is difficult. - We want to add construction as cheaply as possible. ■ Proposal - Wirelessly transmit external outputs triggered by the sensor system to operate rotating lights and audio products. *For more details, please refer to the PDF materials or feel free to contact us. http://www.patlite.co.jp/adoption_case/index_setsubi.html ↓↓↓ Official Online Shop ↓↓↓

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[Facility/Equipment Proposal Example] Management of Exiting Vehicles from Parking Lot

Sensor detection only when the vehicle is leaving the depot! It alerts pedestrians with a display light.

This is a proposal for the Patlite vehicle exit system, which detects when a vehicle is leaving the parking lot using sensors and notifies pedestrians with a display light. This model alerts pedestrians of vehicle passage through light and sound. We also offer the voice synthesis rotating light "RT-VF." 【Example of Equipment Configuration】 ■ Voice Synthesis Rotating Light "RT-VF" ■ Sensor Control Box "SC2W" ■ Beam Sensor "FE20A" *For more details, please refer to the PDF materials or feel free to contact us. http://www.patlite.co.jp/adoption_case/index_setsubi.html ↓↓↓ Official Online Shop ↓↓↓

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[Facility and Equipment Improvement Case] Service Enhancement through Multilingual Guidance

Recommended for improving services for foreigners with multilingual guidance!

There have been frequent troubles due to a lack of guidance in transportation infrastructure (arrival and departure information) and commercial facilities (evacuation guidance). By introducing Patlite's MP3 playback notification devices, we have achieved an improvement in services through multilingual guidance using audio and information boards. 【Case Study】 ■Current Situation - Lack of guidance services for foreign tourists - Increased human damage during disasters - Concerns about troubles involving foreigners on public transportation ■Proposal - We propose various MP3 playback notification devices tailored to different scenarios Supported languages (English, Korean, Chinese, German, Spanish, Portuguese, etc.) *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/adoption_case/fa/onsei.pdf ↓↓↓ Official Online Shop ↓↓↓

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[AirGRID Improvement Case] Hitachi Construction Machinery Co., Ltd.

Reduce the burden and cost of implementation, and achieve visualization of standby power! Introducing AirGRID improvement case studies.

At Hitachi Construction Machinery Co., Ltd., we have adopted AirGRID to visualize the standby power of machine tools, which can be implemented and operated with minimal burden and in a short period of time. We have installed AirGRID on the signal lights of the patrol lights mounted on the machine tools to collect operational information from each machine. This enables efforts to improve energy efficiency and energy productivity of the machine tools. It also contributes to raising awareness on-site and revitalizing communication. 【Effects】 ■ Reduction of system implementation costs and duration ■ Visualization of equipment standby status ■ Aiming for an autonomous PDCA cycle ■ Awareness reform and revitalization of communication *For more details, please refer to the PDF document or feel free to contact us.

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[AirGRID Improvement Case] Shimadzu Precision Technology Co., Ltd.

Experience the results of improved production capacity and change point management! Introducing AirGRID improvement case studies.

At Shimadzu Precision Technology Co., Ltd., AirGRID has been introduced to visualize the operational status of processing equipment and lines. By utilizing the data collected by AirGRID, such as operational data of processing equipment in the machine processing workplace that manufactures hydraulic equipment, they have established a system that enables continuous improvement of production capacity, as well as efforts for kaizen and waste reduction. 【Usage Examples】 ■ Sharing of Operating Rate and Availability Rate (Monthly) - Total operating hours are aggregated by equipment group, and operating and availability rates are compiled daily and monthly. ■ Equipment Reliability Evaluation (Annual) - From trend analysis of equipment operating hours and failure counts, unique availability and operating hours, which serve as measures of reliability, are calculated and used as indicators for equipment renewal plans. ■ Analysis for Improving Production Capacity - By visualizing equipment operating status (e.g., Gantt charts), improvement points are extracted and utilized for waste reduction in processing equipment and lines. ■ Change Point Management - The data visualizing operational status is used for investigating issues within the factory. *For more details, please refer to the PDF document or feel free to contact us.

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[Server Improvement Case] Remote Monitoring of Server Anomalies

No need to worry even if there is no designated operator for monitor surveillance! In case of an anomaly, it will notify those around.

Even though there are server and network monitoring systems in place, there were times when we could not immediately notice abnormalities and delayed our response because there were no dedicated operators near the monitors for constant monitoring and operation. By introducing Patlite's network monitoring signal lights, we can now be immediately notified of server abnormalities through light, sound, and email. Even without dedicated operators constantly monitoring the screens, we were able to alert those around us to abnormalities and respond quickly. 【Case Study】 ■ Before Implementation - There were server and network monitoring systems, but there were no dedicated operators near the monitors for constant monitoring and operation, leading to delayed responses during abnormalities. ■ After Implementation - Immediate notifications of server abnormalities through light, sound, and email. - Quick responses were possible even without dedicated operators constantly monitoring the screens. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=54 ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Shoplifting Prevention

Detects habitual offenders upon their visit through facial recognition system integration! Prevents shoplifting before it happens.

Shoplifting was rampant in the store, causing a negative impact on sales. By introducing Patlite's network monitoring display lights, we were able to detect the presence of habitual offenders, allowing staff to organize shelves nearby and implement measures to prevent shoplifting. 【Case Study】 ■ Before Implementation - Shoplifting was rampant in the store, negatively affecting sales. ■ After Implementation - When habitual offenders visited, staff organized shelves nearby to prevent shoplifting in advance. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Able to share information about troubled customers.

Quick response through sharing information about troubled customers! It is a customer management system for hotels.

In the hotel, when a customer who had previous troubles made a reservation under a different name, it could not be determined that they were the same person. Therefore, we introduced the Patlite network monitoring display light. Even with reservations under different names, facial recognition allows for the identification of customer information, enabling quick responses regardless of who is handling the front desk operations. 【Case Study】 ■ Before Implementation - When a customer with past troubles made a reservation under a different name, it could not be determined that they were the same person. ■ After Implementation - Even when a different name is used, customer information can be identified through facial recognition, allowing for quicker responses regardless of who is handling the front desk operations. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Measures Against Unauthorized Outings for Welfare and Care Facilities

Rapid notification of unauthorized outings from facilities using facial recognition! This is a system for welfare and nursing care facilities.

Due to the difficulty of searching for residents who leave the facility without permission, we were looking for a good system that would notify us at the moment they exit the facility. By introducing Patlite's network monitoring display light, we can now detect when someone leaves the facility using facial recognition, even if they do not possess an IC chip. 【Case Study】 ■ Before Implementation - Struggled to search for residents who left the facility without permission - Looking for a good system that would notify us at the moment of exit ■ After Implementation - With facial recognition, we can detect individuals even if they do not possess an IC chip, resulting in a highly reliable system *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Shut out unauthorized personnel.

Detects intrusions by individuals other than authorized personnel through integration with facial recognition systems! Demonstrates food defense capabilities.

In a certain food factory, it was not possible to identify individuals who were not authorized to enter the site at the moment of entry, even with cameras installed, leading to post-event verification. Therefore, a network monitoring indicator light from Patlite was introduced. When someone who is not a registered worker or authorized person for the day attempts to enter or exit, the network monitoring indicator light sounds an alarm, allowing for immediate detection of anomalies. 【Case Study】 ■ Before Implementation - Even with cameras installed, it was impossible to identify unauthorized entries. ■ After Implementation - The network monitoring indicator light sounds an alarm during entry and exit, enabling the detection of anomalies such as unauthorized entries by individuals who are not registered workers or authorized persons for the day. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Visualization of Recorder Failures

The risk of recording content loss has significantly decreased! For food defense measures!

Here is an example of a case where the Patlite interface converter was adopted. In a certain food factory, there were issues when verifying recorded data during problems, as past recorded data could sometimes be lost due to equipment failures, which became a problem. By introducing our interface converter, it became possible to detect HDD failures and temperature anomalies, significantly reducing the risk of loss of recorded content. This contributed to food defense measures. [Case Study] ■ Before Implementation - Past recorded data could sometimes be lost due to equipment failures. ■ After Implementation - It became possible to detect HDD failures and temperature anomalies, significantly reducing the risk of loss of recorded content. - Contributed to food defense measures. *For more details, please refer to the PDF materials or feel free to contact us.

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[Network Camera Improvement Case] Visualization of Camera Failures

With network camera health monitoring, rapid response is possible in case of failure!

Here is an introduction to a case where Patlite's network monitoring indicator was adopted. In a facility managing confidential information (classified items) that operates 24 hours a day, it was discovered that a camera had malfunctioned without anyone noticing, resulting in no recordings being made. After the introduction of the network monitoring indicator, it became possible to monitor the operational status of the cameras, allowing for a swift response in the event of a malfunction. [Case Study] ■ Before Implementation - Malfunction of the camera went unnoticed, leading to the discovery that no recordings were made. - Measures were needed for traceability. ■ After Implementation - With the operational monitoring of network cameras, a rapid response to malfunctions became possible. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Measures Against Intruders

A system that enables administrators to quickly notice suspicious individuals!

A company that was looking for a good system that allows the administrator to quickly notice when someone other than authorized personnel enters the facility has adopted Patlite's network monitoring display light. By integrating with a facial recognition system, it detects individuals who are not residents of the facility and alerts in a timely manner by activating the network monitoring display light. With facial recognition, detection is possible even if the individual does not possess an IC chip, enabling highly reliable intrusion prevention measures. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Filling the Gaps in Labor Reduction

Visualization with a simple system! Smooth response from security personnel even at remote locations!

At a certain factory, there was a problem where parking in a no-parking area went unnoticed by the distant guard room, causing security personnel to be overwhelmed with responses. In response, we proposed the Patlite network monitoring signal light. When a vehicle is parked in the no-parking area, the signal light immediately alerts the security room, allowing for visibility even from remote locations and eliminating disruptions to operations. [Case Study] ■ Before Implementation - Vehicles were parked in the no-parking area at the factory, and security personnel were overwhelmed with responses. ■ After Implementation - The security room is alerted when a vehicle is parked in the no-parking area, allowing for the vehicle to be moved and eliminating disruptions to operations. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Effective in preventing impersonation!

Identify whether the person is a registered user or not with a lamp upon entering the facility! Visualization through a facial recognition system.

This is an example of introducing Patlite's network monitoring indicator light to a facility that had the challenge of not being able to identify individuals who were not authorized to enter the facility on the spot. When entering the facility, it helps to prevent impersonation by identifying whether someone is a registered user or not with a green/red lamp on the spot. 【Case Study】 ■ Before Introduction - Unable to identify individuals who are not authorized to enter the facility on the spot. - Even with cameras installed, they only serve for verification after an incident occurs. ■ After Introduction - Identifies whether someone is a registered user or not with a green/red lamp on the spot upon entering the facility. - Prevents impersonation. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Incinerator Temperature Anomaly Notification

Visualizing facility anomalies! Remote confirmation possible from central control rooms and other locations.

A case study is introduced where a network monitoring indicator from Patlite was implemented at a site where it was a challenge for administrators to recognize when the incinerator temperature exceeded the threshold. It became possible to notify the contractor's office and the central control room of abnormal detections, allowing for remote confirmation of furnace damage and unburned materials. 【Case Study】 ■ Before Implementation - Administrators could not recognize when the incinerator temperature exceeded the threshold. - Facilities operating 24 hours required FAPC and NVR. ■ After Implementation - It became possible to notify the contractor's office and the central control room of abnormal detections. - Remote confirmation of furnace damage and unburned materials became possible. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[Network Camera Improvement Case] Protecting Unmanned Facilities with Deterrence!

Increased security effectiveness with rotating lights and messages for intimidation!

We would like to introduce a case where a sound synthesis rotating light from Patlite and a network camera were installed at a site where thefts were frequently occurring in an unmanned material storage area. This setup allows for deterrence not only through the presence of the camera but also through the rotating light and messages directed at intruders. 【Case Study】 ■ Before Installation - Frequent thefts occurring in an unmanned material storage area - Signs such as "Under surveillance by camera" have a weak deterrent effect ■ After Installation - Deterrence is now possible not only through the presence of the camera but also through the rotating light and messages directed at intruders *For more details, please refer to the PDF document or feel free to contact us.

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[FA Site Improvement Case] Reduction of Workload for Manufacturing Personnel through Automation

[Labor-saving measures / Cost reduction] Visualization of the casting processing workflow using layered information display lights.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In the casting manufacturing process, factories that struggle with not knowing when a product will be completed and have to continuously check on it were proposed the layered information display light "LA6." As time progresses, the display pattern lights up in stages from 1 stage → 2 stages → 3 stages → 4 stages → 5 stages, and when completed, the blue light flashes to notify, making the processing steps visible. This allows for easy understanding of the process for each device even from a distance. 【Case Study】 ■ Issues - Uncertainty about when the product will be completed - Continuous need for checking - Yield loss due to products being left unattended after completion ■ Benefits of Implementation - Visualization of elapsed time until casting is completed - Ability to grasp the situation even while working from a distance *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Information on the Operation Panel

[Labor-saving measures / Cost reduction] Improve work efficiency with centralized monitoring of line conditions!

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In multi-device environments, the burden of checking operation panels has increased. Therefore, we propose visualizing panel information using the information display light "LA6." Since the status of the line can be monitored collectively, there is no need to move around the site, achieving an increase in work efficiency. 【Case Study】 ■ Before Implementation - Due to a decrease in on-site workers, it is necessary to manage multiple devices. - The distance traveled to understand the remaining materials and the operational status of machines has increased, leading to a greater burden. ■ After Implementation - It is possible to grasp the status from a distance even while working, reducing the burden of checking the operation panel each time. - Voice guidance is also possible by combining with a voice notification device. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Example] Battery-Powered Flashing Indicator Light

【Safety Measures】Easy installation with battery and magnet! Ideal for temporary use in various factory equipment.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. The battery-operated flash display light "PFH," which can be easily installed with a magnet specification, is ideal for temporary use in various factory equipment. It is widely used for alerting during high-altitude work, preventing accidents during transportation with towing vehicles or carts, and as a work warning light for equipment maintenance, startup, and line relocation. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Achieving Enhanced Robot Status Display and Safety Measures

[Safety Measures] Responding to the need for detailed visualization from a distance and improving safety during operations.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing site where only the power ON state was indicated by signal lights or pilot lamps as a display of robot operation, the "LA6 type" layered information display light was introduced. With the adoption of multi-color LEDs, it can display 21 colors, and the full surface illumination significantly improves visibility. It has become possible to grasp the device's status remotely without having to approach the control monitor. 【Case Study】 ■Challenges - Remote monitoring of the robot's operational status and improvement of safety - As the workforce on-site decreases, there is a desire to achieve detailed visualization from a distance ■Proposal - A display light with rich expressive power and high visibility to realize remote visualization - Display of elapsed time for incidents such as abnormalities through count-up - Visualization of processing completion time through count-down *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Proposal for Wireless Linked Temperature and Humidity Remote Monitoring System

Visualization of Analog Data: Important Management of Temperature and Humidity in Plant Factories

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. To manage the important temperature and humidity in plant factories and to understand the situation outside the control room, the stacked information display light "LA6 type" was introduced. By visualizing the output of the temperature and humidity sensor and further reducing installation costs through the wireless unit "PWS type" for remote notification with minimal wiring. 【Case Study】 ■ Visualizing the output of the temperature and humidity sensor with the stacked information display light "LA6 type" ■ Reducing installation costs for the output of the temperature and humidity sensor with remote notification wiring using the wireless unit "PWS type" ■ Ability to grasp the same information in the office as on-site *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualizing the remaining amount in liquid tanks clearly!

Visualization of Analog Data: Achieving visualization with minimal equipment configuration.

Here is an introduction to the improvement case proposed by Patlite for FA sites. The remaining amount in the liquid tank, which previously required cumbersome verification work, is now displayed clearly without complex controls like PLCs. The stacked information display light "LA6" is tower-shaped, making it easy to see and confirm from a distance. Whether for water supply or drainage, the settings for the display light are completely flexible and can be easily configured using a computer. 【Case Study】 ■ Clearly displays tank levels without complex controls like PLCs ■ Achieved with minimal equipment configuration ■ Flexible settings for the display light for both water supply and drainage ■ Easily configurable via computer *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=35 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Tank Remaining Quantity through Remote Alarm Notification

"Visualization of analog data" can be implemented at low cost through wireless technology.

We will introduce an example of improvement in FA (Factory Automation) sites proposed by Patlite. At a certain food packaging factory, sterilizing solution was being injected in an outdoor separate building, but there were frequent cases where the tank ran out of solution without anyone noticing. In response, we introduced our wireless control unit and a load information display light. This allowed for visualization of the remaining amount in the separate office building, enabling timely replenishment before running out of solution. Since the remaining amount could be displayed by threshold, it became clear at a glance. 【Case Study】 ■ Issues - Sterilizing solution was being injected in an outdoor separate building, but there were frequent cases where the tank ran out of solution without anyone noticing. ■ Benefits of Implementation - Visualization of the remaining amount in the separate office building allowed for timely replenishment before running out of solution. - Wireless technology made it possible to implement at a low cost. - The remaining amount could be displayed by threshold, making it clear at a glance. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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Layered Information Display Light "LA6-POE" *Evaluation equipment available for loan

Visualize your work with a variety of vibrant colors and operating modes! Reduce losses during work.

The "LA6-POE" is a display light that visualizes time, remaining quantity, and abnormal conditions, enabling remote monitoring to reduce all losses during work. It is equipped with an operating program that allows for free customization of light colors and operating modes. It visualizes abnormal levels and progress with various operations. Additionally, the operating modes can be easily edited with dedicated software. 【Solving issues in such workplaces!】 ■ Want to reduce the labor involved in reconfiguring display light units ■ Want to shorten equipment downtime ■ Want to efficiently time material replenishment ■ Want to eliminate variations in work time ■ Want to grasp site information from a distance *For more details, please refer to the PDF materials or feel free to contact us. *If you wish to borrow evaluation equipment, please apply through the link below. https://www.patlite.co.jp/rental/ ↓↓↓ Official Online Shop ↓↓↓

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[AirGRID Case Study] Visualizing Standby Power in Machine Tools

Hitachi Construction Machinery Co., Ltd. Energy conservation and energy productivity have improved!

Hitachi Construction Machinery Co., Ltd. is actively expanding its construction machinery manufacturing and sales/service business and has introduced 'AirGRID' to visualize the standby power of machine tools. By installing this product on our signal lights equipped on machine tools, we collect operational information from each machine. The targeted machine tools total 760 units operating across five factories. The visualization of previously unseen standby power has enabled efforts to improve energy efficiency and energy productivity of machine tools, which were difficult to address before. Additionally, it has led to a reform in awareness on-site and revitalized communication. [Case Study] ■ Hitachi Construction Machinery Co., Ltd. ■ Product Introduced: AirGRID ■ Purpose of Introduction: To visualize standby power through installation on machine tools ■ Installation Target: 760 of our signal lights equipped on machine tools *For more details, please refer to the PDF document or feel free to contact us.

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[AirGRID Case Study] Automated Processing Equipment and Line

Shimizu Precision Technology Co., Ltd. - Visualizing operational status!

Shimizu Precision Technology Co., Ltd., which manufactures hydraulic equipment such as hydraulic pumps, hydraulic motors, and hydraulic valves, has introduced 'AirGRID' to visualize the operating status of processing equipment and lines. The product has been installed on all 82 processing machines equipped with Patlite indicator lights, obtaining equipment operation information wirelessly (compliant with IEEE802.15.4 ZigBee). The entire factory is covered by six wireless receivers. By aggregating operating rates and utilization rates, it is used for reliability evaluation of equipment, analysis for improving production capacity, and change point management. As there have been positive results in improving production capacity and managing change points, the introduction to the assembly and performance testing lines is also being considered. [Case Study] ■ Shimizu Precision Technology Co., Ltd. ■ Introduced Product: AirGRID ■ Purpose of Introduction: Visualize the operating status of processing equipment and lines ■ Installation Target: 82 NC machine tools (machining centers, lathes, gear cutting machines, grinding machines, etc.) *For more details, please refer to the PDF document or feel free to contact us.

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[Improvement Case] Visualization of Recorder Malfunction

Notification via email in case of recorder malfunction! Prevent loss of recorded data due to HDD failure!

We will introduce a case study of improvements in network cameras and communication proposed by Patlite. In a food factory, when issues arose, there were instances where recorded data was lost due to equipment failures caused by temperature anomalies. To address this, the interface converter "NBM-D88N" and the stacked information display light "LA6" were introduced. By configuring these with a network video recorder (NVR), it became possible to detect HDD failures and temperature anomalies. Utilizing the communication function also allows for email notifications in case of failures, significantly reducing the risk of loss of recorded content. [Case Study] ■ Before Implementation - In the food factory, when issues occurred, verification was done using recorded data, but past recorded data was sometimes lost due to equipment failures. ■ After Implementation - It became possible to detect HDD failures and temperature anomalies, significantly reducing the risk of loss of recorded content. - Measures for food defense. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Material Remaining Levels

Visualization of analog data: Detecting the liquid level in a liquid aluminum tank with a sensor.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a casting site where the time taken to replace liquid aluminum material after it runs out was a bottleneck, the layered information display light "LA6" was introduced. By detecting the liquid level in the liquid aluminum tank with a sensor and visualizing the remaining amount, smooth material replenishment became possible. As a result, non-operating time was significantly reduced. Furthermore, the ability to check the remaining amount from a distance improved work efficiency. 【Case Study】 ■Challenges - Reduce non-operating time due to material depletion - Cannot confirm the remaining amount without going close ■Proposal - Utilize the smart mode of LA6 Change the remaining level display based on pulse signals from the sensor - Pulse trigger type: Register remaining level patterns Change the display based on the pulse output from the sensor *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=35 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Cutting Oil Quantity

Visualization of Analog Data: Improvements Using the Information Display Light "LA6 Type"

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In manufacturing plants where checking the oil level in underground pits for cutting oil tanks has become a hassle, we proposed an improvement using the information display light "LA6." By visualizing the cutting oil level with a level meter, it became possible to check the oil quantity from a distance using the number of segments on the display light. Management has also become easier even with multiple machines. 【Case Study】 ■ Current Situation - The capacity of the cutting oil tank is visually checked using a float installed in the underground tank. - The hassle of checking and delays in confirmation have become issues. ■ Proposal - Utilize LA6 Smart Mode (Pulse Trigger Type). - Detect oil quantity with a water level sensor and visualize the oil level with the number of segments on the LA6 display. - The status of multiple devices can also be monitored. - By being able to see the remaining quantity, it is possible to prioritize tasks. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of the sand quantity in the hopper within the factory.

Visualization of analog data: Monitoring remaining amounts while in the office.

We will introduce an example of improvement in the FA (Factory Automation) site proposed by Patlite. In a work environment where the amount of sand in the hopper is checked visually, there are risks involved in the checking process, and there is a possibility of sand overflowing. We proposed the "LA6 type" layered information display light. The "LA6 type" can express the amount of sand in terms of layers and colors freely when combined with sensors. In case of overflow or other dangerous situations, it alerts with a particularly noticeable lighting pattern, such as full illumination. Now, overflow monitoring can be done along with remaining quantity management while staying in the office. 【Case Study】 ■ Current Situation - The amount of sand in the hopper is checked visually. - The checking process involves risks. - There is a possibility of sand overflowing. ■ Proposal - By combining with sensors, the amount of sand can be expressed freely in terms of layers and colors. - In case of overflow or other dangerous situations, it provides warnings with particularly noticeable lighting patterns, such as full illumination. - The display patterns can be freely edited using application software. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualizing the Water Volume of Wastewater Treatment as Part of Efficiency Enhancement

"Visualization of Analog Data" Cutting unnecessary work through the visualization of water storage levels.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing plant facing the challenge of not knowing which drainage tank has exceeded its water level without checking each time, we proposed visualizing the water storage levels using the layered information display light "LA6 type." It became immediately clear which drainage tank was over the water level, and with the elapsed time also visualized, it enabled responses according to the urgency of the situation. 【Case Study】 ■ Current Situation - It is unclear which drainage tank has exceeded its water level without checking. - The inability to know the elapsed time since the water level exceeded makes it difficult to assess urgency. ■ Implementation Effects - It is immediately clear which drainage tank is over the water level. - Visualization of elapsed time allows for responses according to urgency. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Easy Introduction of Pacemakers to Automated Assembly Lines

Easy alerting for operators with tact time and cycle time display.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. With the automation of conveyors, leveling work time has become an important issue. We propose the "LA6 type" layered information display light, which can visualize the takt time on automated assembly lines. The "LA6 type" allows for the display color to be freely set according to the progress time of the configured timer, and if the set takt time is exceeded, all segments light up in red, strongly notifying of any delays in work. This enables site managers to grasp delays even from a distance, leading to smoother support responses. 【Case Study】 ■ Before Implementation - Introduction of automatic conveyors from manual push conveyors - With automation, leveling of work time across each process is necessary - "Visualization of process delays" is a challenge ■ After Implementation - Attention alerts to workers are easily realized through display patterns - Site managers can grasp delays even from a distance, resulting in smoother support responses *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of Assembly Takt Time

"Display of Takt Time and Cycle Time" Reducing AGV stop losses due to time overrun.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In the outdoor unit assembly line, in order to visualize the assembly tact time, we removed the conveyor of the manufacturing line and replaced it with AGVs (Automated Guided Vehicles). Furthermore, by equipping the layered information display light "LA6" that can show the working time of each assembly process, we make the workers aware of the tact time and standardize the assembly speed. This reduces losses from AGV stoppages due to time overruns and achieves improved work efficiency. 【Proposal】 ■ Utilize Smart Mode (Time Trigger Type) - Up to 15 types of tact times can be registered as patterns - Tact counting starts with pulse input at the beginning of production - Counting resets with pulse input at the end of production - In case of tact overruns, it alerts with blinking and a buzzer *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] A pacemaker for manual processes that are difficult to standardize.

Display of Takt Time and Cycle Time: Visualizing Work Delays! Also improves awareness on the shop floor.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In the assembly line of a major automobile manufacturer, there was a challenge where manual work led to inconsistencies, causing delays in supplying the main line, which is the subsequent process. To address this, a layered information display light "LA6" was installed to indicate work progress. By making the delays in work clear, the awareness on the shop floor changed, and the supply delays were improved. 【Case Study】 ■ Challenges - Due to manual work, there were inconsistencies, and the supply to the main line, which is the subsequent process, could not keep up. - Delays in work were not visualized. ■ Solutions - Installed a display light to show work progress. - With the clarity of work delays, the awareness on the shop floor changed, leading to improvements in supply delays. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/solutions/detail.php?AutoID=34 ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Standardizing Operations to Enhance Quality and Productivity!

Adjust work pace while watching the takt time and cycle time display lights.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. The "LA6 model" stacked information display light was introduced to a manufacturing factory that wanted to display work time (takt time) during parts picking and assembly processes. Using the takt time function of the display light, the elapsed time is indicated by changing colors, showing the progress of work time. Workers adjusted their pace by observing the display on the subline, supplying parts to the main line at the right timing, thereby reducing time loss. 【Case Study】 ■ Current Situation - Visualization of takt time on the subline is not possible. - The experience of workers is left to the site. - Delays in supplying parts to the main line have caused production delays. ■ Proposal - Set time as desired and display minutes and seconds. - Receive external input signals to count up time and display it. - Use three types of outputs (start, alarm, warning) to synchronize numerical values and display colors, notifying workers and responsible personnel. *For more details, please refer to the PDF document or feel free to contact us.

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[FA Site Improvement Case] Eliminating unnecessary extensions of meetings to enhance work efficiency.

Display of Takt Time and Cycle Time: A timekeeper for presentations that tend to drag on.

We will introduce a case study of business efficiency improvement proposed by Patlite. For improving meetings that tend to run long due to individuals not adhering to their allotted presentation times, the "LA6 type" stack light is recommended. This stack light decreases one level every minute, visualizing the elapsed presentation time. Since the remaining time is easily visible, presenters can more succinctly discuss the main points. As a result, meetings can be conducted more effectively in a shorter time. 【Case Study】 ■Current Situation - Individual presentation times are set but not adhered to, causing meetings to drag on. - Presenters often do not clearly understand the remaining time, leading to lengthy explanations. - Ultimately, the main points of the presentations become unclear, resulting in meaningless meetings... ■Proposal - Visualize the elapsed presentation time with the LA6 editing application. - Since the remaining time is easily visible, presenters can more easily discuss the main points succinctly. - Achieve more effective meetings in a shorter time. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Visualization of the progress of work processes that were previously invisible.

Progress time confirmation by distinguishing colors with information display lights for tact time and cycle time display.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. When operators check the progress of the current process, they could not understand the status without going to the equipment, which affected productivity. We proposed the layered information display light "LA6 type." By color-coding each process, operators can check the progress time based on the number of layers, and when an error occurs, it flashes and sounds an alarm, allowing for remote confirmation and prompt response. 【Case Study】 ■ Issues - Operators could not understand the status without going to the equipment to check the progress of the current process. - Due to management by a small number of people, delays in confirmation affected productivity. ■ Proposal - Resolved with LA6's smart mode (time-trigger type). - Color coding of each process allows for intuitive understanding of the work process. - Once work begins, the progress time can be visualized based on the number of layers. - In case of an error, all lights flash and a buzzer alerts the surroundings. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to visualize the equipment cycle time.

Predictive maintenance: Visualizing the cycle time of each equipment as part of anomaly management.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory where the equipment status is displayed on an Andon board, there is a problem of not being able to manage the takt time, resulting in processing not being completed as scheduled. In response, we proposed the new information display light "LA6 type." This product receives input signals from the equipment and, when the set time is reached, it flashes blue, making it immediately clear which equipment has a problem. Additionally, it easily notifies the signs of equipment maintenance based on the frequency of takt time overruns. 【Case Study】 ■ Issues - Frequent occurrences of processing not being completed within the set time - Understanding the reasons for decreased equipment operating rates and implementing visualization improvements - While the equipment status is displayed on the Andon board, there are no functions for managing takt time - Significant costs are incurred for additional construction to take signals from each piece of equipment to the Andon board ■ Proposal - Receive input signals from the equipment and flash blue when the set time is reached - Takt time can be set arbitrarily using the LA6 editing application *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/

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[FA Site Improvement Case] I want to visualize equipment that is due for maintenance.

A layered information display light that can show maintenance-related information in various colors for predictive maintenance.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a manufacturing factory where a small number of people are managing multiple manufacturing devices, it was quite challenging just to confirm which devices required maintenance. We proposed the "LA6 type" layered information display light, which outputs a signal from the control device indicating that maintenance is due, and displays maintenance information in a different color from conventional signal lights, making it visible. 【Case Study】 ■ Issues - Many devices are inspected before operation or regularly, but the operation panel must be checked each time. - We want to grasp the target devices and maintenance details at a glance. ■ Benefits of Implementation - Maintenance targets can be identified at a glance. - It is also possible to identify maintenance locations. - Preventive maintenance activities can be carried out without omissions. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Notification of Equipment Abnormality from a Distance

【Network/Remote Monitoring】Notifies abnormalities through light, sound, and email.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. For manufacturing factories that have concerns about operators being away from equipment and not noticing equipment abnormalities in a timely manner, we propose our network products. By using the interface converter "NBM-D88" to convert contacts to LAN, it allows for the utilization of network environments to receive and notify about abnormalities from remote manufacturing sites. It is also possible to report to the site or remote locations via email. 【Case Study】 ■ Before Implementation - Operators away from the equipment do not notice equipment abnormalities, leading to delayed responses. - There is a desire to notify specific operators of abnormalities via email. ■ After Implementation - Contact information can be easily converted to a network. - By notifying with light, sound, and email, we can respond quickly to equipment abnormalities. *For more details, please refer to the PDF document or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Construction of Equipment Operation Management and Monitoring Integration System

Network/Remote Monitoring: Quickly responding to abnormalities with the call notification system.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. A manufacturing plant was considering the establishment of an operational management and monitoring system that included old equipment that had been in use for 10 years. To collect data, modifications to the equipment were necessary, which made costs and implementation time a bottleneck, hindering progress in improvements. In response, we proposed our network products that can be easily implemented in existing equipment. This enabled automatic wireless aggregation of operational logs, visualization of waste, inconsistency, and overburden in the manufacturing site, as well as notification functions for equipment abnormalities, resulting in increased production efficiency. 【Case Study】 ■Challenges - Considering the establishment of an operational management and monitoring system that includes old equipment that has been in use for 10 years - Modifications to the equipment are necessary for data collection - Costs and implementation time are bottlenecks, hindering progress in improvements ■Solutions - Wireless notification of operational information from the equipment - Establishment of a simple equipment management system using network products *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] I want to notify the control room of abnormal occurrence information.

[Network/Remote Monitoring] The signal lights in the factory and office are linked to notify of abnormalities.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. There have been many cases where abnormal information on the manufacturing line went unnoticed and was left unattended, leading to improvement directives from upper management at precision electronic equipment manufacturer S. We proposed the layered information display light "LA6" to visualize abnormal notifications and elapsed time, along with the interface converter "NBM-D88M." 【Case Study】 ■ Issues - Considered a wireless system, but the building structure prevented wireless signals from reaching. - The budget was consumed by equipment upgrades, and there was a desire to build the system at a low cost. ■ Solution - The signal lights in the factory and office are linked, allowing for confirmation of equipment status. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Remote Monitoring of Production Line Reducing Downtime Losses

Network/Remote Monitoring: Quickly respond to abnormalities with the call notification system.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. By implementing remote monitoring in the production line, you can quickly notice abnormal occurrences and reduce downtime losses. The interface converter "NBM," which is easy to retrofit to existing equipment, and the network monitoring indicator "NH series," enable remote monitoring by connecting contact information to the network! 【Case Study】 ■ Before Implementation - Downtime losses occurred due to not noticing abnormalities immediately. ■ After Implementation - Notifications are provided through light and sound upon receiving commands. - Contact information is connected to the network, enabling remote monitoring. - Email notification function allows for alerts to be sent to responsible personnel even at night. *For more details, please refer to the PDF materials or feel free to contact us. https://www.patlite.co.jp/ ↓↓↓ Official Online Shop ↓↓↓

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[FA Site Improvement Case] Monitoring of Cell Production Line and Worker Call System

[Network/Remote Monitoring] Quick response to employee calls with centralized monitoring.

We will introduce a case study of improvements in FA (Factory Automation) sites proposed by Patlite. In a cell production line that faced the challenge of supervisors not noticing calls from on-site workers and having to search around, we implemented the wireless data communication system "AirGrid." By conducting centralized monitoring within the control center, we were able to monitor the status of each station and respond quickly to worker calls. 【Case Study】 ■Challenge - Supervisors were unaware of calls from on-site workers and had to search around. ■Solution - Centralized monitoring within the control center to monitor the status of each station. - Quick response to worker calls. *For more details, please refer to the PDF document or feel free to contact us.

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