タクボエンジニアリング List of Products and Services

Our company provides a dedicated painting robot that addresses the three challenges of quality, cost, and environment, utilizing our uniquely developed rotational painting technology "R Technology." The autonomous "Swan" is a compact dedicated painting robot that integrates a W-turn mechanism with a 4-axis robot. It simplifies teaching through the dedicated app "Swanist." The suspended "Line Dancer" can accommodate up to 12 spray guns. It enhances productivity per robot and contributes to reducing painting costs. 【Features】 ■ Reduces paint consumption and costs ■ Achieves high-quality thin film painting ■ Contributes to improving the painting environment ■ Compatible with both batch and automatic systems ■ Can be integrated with AGV automatic transport systems *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Plastering and painting work

The Syringe Pump System - CCV Circulation Type is an optional system in the "Syringe Pump System" series, which has been redesigned for general use from the precision supply device "Syringe Pump" for painting and comes with a dedicated controller. It circulates between the paint tank and the CCV valve, known as the "CCV Circulation Type." It is equipped with a high-pressure compression tank "Quick Cleaner" as standard, allowing for high-speed cleaning of the paint hose and syringe pump circuit at high pressure. This significantly reduces the time required for color changes and cleaning maintenance tasks. It can be modified for use in a circulation method up to the spray gun tip (optional). * You will need to prepare a return-type spray gun or purchase a Scotch gun. * It can be connected to existing control panels via CC-LINK (optional).

• others

The paint supply device "One Cup System," developed for Takubo Engineering's painting robots, has been redesigned for general painting systems. It comes with a dedicated controller. It is now available for general sale as the "One Cup Type Syringe Pump System." The "One Cup System" is a compact supply system that refills paint into a cup instead of a paint tank and sets it up. It is designed for applications with low paint usage, small-batch production, and batch painting. This paint supply system reduces unnecessary paint usage and achieves optimal painting. - Safe and explosion-proof specifications - Original compact explosion-proof motor adopted - Compatible with multiple spray guns (optional) - Can be integrated into existing painting systems (please consult us) - Can be connected to existing control panels via CC-LINK, etc. (optional)

• others

Syringe Pump System Standard Model Gun Tip Circulation Type 【Overview】 A redesigned and systematized explosion-proof syringe pump. This syringe pump system can be integrated into existing painting systems. It comes with a dedicated controller. The syringe pump system, which can be controlled in 1cc increments, accurately controls the paint and reduces unnecessary paint usage. Additionally, the circuit design allows for paint return from the spray gun, enabling a circulation feature. 【Features】 - Easy integration into existing painting systems - Controllable in 1cc increments - Eliminates unnecessary paint usage - Significantly reduces cleaning and maintenance time (Quick Cleaner optional) 【Note】 - The spray gun is not included. You will need to prepare a spray gun with return specifications (Scotch Gun optional). - When connecting to an existing control panel, the syringe pump system's controller can be connected via CC-LINK or similar (optional).

• others

The "Indium Mirror Coating System" is a production system that realizes mass production of plating coatings through spray painting with "indium paint," which is processed from rare metals that possess conductivity and transparency. By utilizing high-speed rotation to achieve thin film coating and numerical control of film thickness through control software, it meets the needs for coatings that leverage the millimeter-wave transparency of the paint, as well as reducing environmental impact and paint usage. The systematization of necessary equipment for painting, such as robots, automatic spray guns, transport devices, paint supply devices, and control panels, also contributes to improving the stability of painting quality. 【Features】 ■ Meets the demand for mass production of plating coatings ■ Compatible with various sizes of workpieces, including mobile communication devices, home appliances, and cosmetic parts ■ Capable of painting materials such as ABS, PC, glass, stainless steel, and engineering plastics ■ Wide variety of color options ■ Painting jigs are available to help reduce unnecessary movements of robots and shorten painting time *For more details, please refer to the product catalog available for PDF download. Feel free to contact us with any inquiries.

• others

Developed as a dust removal booth before painting. Usable in a clean room. Compact and ductless. Equipped with high-performance filters, utilizing the air in the factory. Additionally, due to its ductless design, it can be installed in clean rooms or painting areas. Easy to move with casters. Can be used as a dust removal booth for workpieces. Compact dust removal booth Ductless Uses high-performance filters Air blowing for items to be painted before painting

• Plastering and painting work

Significant Improvement in Coating Costs Solving the Issue by Precisely Controlling Paint: Syringe Pump System The highly requested syringe pump system, a paint supply device uniquely developed by Takubo Engineering, is finally available for individual sale. The explosion-proof paint supply device syringe pump, a standard component of Takubo Engineering's painting robots, is specifically designed for painting and is capable of controlling paint supply in 1CC increments. Everything is managed numerically, achieving visibility of paint consumption. Additionally, the digitalization promotes the digitization of painting processes. Ideal for pursuing painting quality and reducing painting costs It also addresses environmental concerns by reducing unnecessary paint consumption and waste paint. Furthermore, the design allows for easy cleaning and maintenance, with an automated cleaning process in the circulation system. Maintenance of the cylinder is also designed to be straightforward. Easy to implement. Simply replace the paint supply part of your existing painting system. (Please inquire for eligibility assessment.)

• Plastering and painting work
• paint

Our company offers a painting robot system for indium paint that can reproduce spray-based plating/discontinuous metal coatings using our unique rotational coating technology, "R Technology." This environmentally friendly, compact system was realized through joint development with Musashi Paint Holdings. It accommodates various substrates such as resin, glass, and metal. Depending on the desired painting quality, production volume, and installation space, you can choose between the "Swan Pro" for small-batch, diverse products and the "Line Dancer" for mass production. 【Features】 ■ Indium paint uses "Ecomirror 49" ■ Plating is achieved through the spray of the painting robot ■ Thin coatings are formed efficiently using the rotational coating technology "R Technology" ■ Only the necessary amount of paint is calculated and applied ■ The system can be customized according to the required production volume ■ Forms discontinuous coatings with excellent millimeter-wave permeability *For more details, please refer to the various materials available via the download button below. Feel free to contact us with any inquiries.

• Crane and others

This is an introduction to a painting system that can reduce painting costs, energy costs, and paint consumption by attaching 10 mobile phone parts to a circular jig and having a robot paint them with both forward and reverse rotation. It is designed to minimize overall energy consumption and has high scalability, making it suitable not only for mobile phones but also for painting mobile communication devices. Please feel free to contact us if you have any inquiries. *For more details, please refer to the PDF materials or feel free to reach out to us.*

• others

The heat recovery type hot air dryer, Drytec, features a panel structure with sandwiched insulation material, allowing for flexible customization for large sizes. It adopts a high-performance heat exchange system, excelling in safety, quality, cost-effectiveness, workability, and expandability, achieving the highest level of finish. Considering a wide range of workability, it enables safe and efficient operations that are environmentally friendly. *For more details, please refer to the PDF materials or feel free to contact us.*

• Heat and Drying Treatment Systems

By systematizing high-quality painting with the painting robot "Line Dancer" on the Dragon Line, we achieve low-cost mass production. We have introduced an accumulation mechanism to the conveyor line, and by adopting this product, we reduce the booth's air supply and exhaust volume by approximately 45%. This improves production efficiency while also miniaturizing the equipment. Please feel free to contact us when you need assistance. *For more details, please refer to the PDF materials or feel free to contact us.

• others

This product is a painting robot system equipped with a syringe pump function that eliminates the paint hose, significantly reduces unnecessary paint consumption, drastically cuts down on cleaning paint usage, and greatly simplifies the setup and color change process. Until now, many issues were hidden in the length from the paint tank to the spray gun. By applying pressure to the paint and spraying it with the spray gun, the paint is applied to the rotating workpiece, sending the syringe gun to the robot through the air supply pipe from the paint preparation chamber. 【Technology to Eliminate Hoses】 - Syringe gun integrated with a tank that can apply pressure to the paint - Eliminates unnecessary paint consumption - Reduces the consumption of cleaning solvents to the absolute minimum - Sends the syringe gun to the robot through the air supply pipe from the paint preparation chamber, completely abolishing all paint hoses - Collaborates with handling robots equipped with rotating devices *For more details, please refer to the PDF document or feel free to contact us.

• others

Using the Soft Boy Pro W-turn type and the technology of rotational painting R, we achieve high-quality, low running cost painting. This reduces the painting running costs for door mirrors and enables small-lot, diverse production. This product is specifically developed for door mirrors of passenger cars and is designed to meet various requirements from different angles, including quality, cost, environment, and mass production. Please feel free to contact us when you need assistance. *For more details, please refer to the PDF materials or feel free to contact us.

• others

This product is a painting system for smartphone cover parts that minimizes unnecessary paint consumption and enables high-quality ultra-gloss piano touch painting. The electrical capacity is reduced by 40% compared to balance arm-type robots. It controls paint in units of 1CC, achieving production with low energy consumption. Additionally, the cylinder can be easily detached and attached, allowing for quick maintenance. 【Features】 ■ Extremely excellent film-forming properties ■ Low total energy costs ■ High mass production effect with low energy ■ Addresses environmental impact reduction ■ Established modular assembly robots *For more details, please refer to the PDF document or feel free to contact us.

• others

"Data Pro" is a painting robot system that manages coatings, paint films, and paints, creates an optimal environment, and supplies consistent quality at low cost. It solves the waste of costs associated with running the line for condition setting. It enables advanced offline teaching and visualization and management of paint usage and painting time. Additionally, if you use Takubo's robot series, you can transfer data to painting lines located around the world, install it on the painting line robots, and reproduce it with simple adjustments such as teaching and fixtures. 【Features】 ■ Compatibility of data ■ Elimination of quality differences between scattered factories ■ Production with stable quality ■ Support for global strategy and globalization ■ Realization of world-standard quality *For more details, please refer to the PDF materials or feel free to contact us.

• others

The product is an innovative concept of a network-type painting system that enables stable production with the same quality as test painting at multiple painting locations. The "DATASS-300" can be connected via Ethernet. Centered around Data Pro, it realizes a network of painting systems and shares information at a high level. The "DATASS-300" connects scattered factories through a network, allowing for centralized management of painting. 【Supporting Global Management】 - Quality verification of painting history information, etc. - Management of teaching data - Management and tracking of production information - Cost management of paint consumption, etc. - Data output printing, exportable in CSV format *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "SUPER SPINDLE 300C" is a completely new painting system developed as a painting robot system specifically for mobile phones and mobile communication devices. Conditions such as spray pressure, atomization pressure, and pattern pressure can be set on the controller's PC monitor. The compact and simple design, in conjunction with the paint supply system, allows for quick and easy cleaning operations. Automation significantly improves work efficiency and work environment, while also greatly reducing waste disposal costs. 【Differences from General Spindle Systems】 ■ Capable of saving painting data ■ Easy color change setup ■ Spray method using an overhead robot system ■ Coordination between the robot system and oil booth, sludge recovery device ■ Workpieces are attached to a circular dedicated jig, allowing for painting in both forward and reverse rotation with the jig *For more details, please refer to the PDF document or feel free to contact us.

• others

This product is a painting system that enables the production of three coats on a mobile phone body using a single robot, accommodating small-batch and diverse production. From equipment for maintaining quality, such as measures against waste defects, to robots/systems that achieve high quality, we focus intensively on specialization. Furthermore, we have introduced the rotating painting technology R, which realizes high-quality ultra-gloss coatings, achieving a high level of digital painting. 【Lineup】 ■ Mobile Phone 1R3C ■ Mobile Phone 3R3C ■ Smartphone 3R3C - Case - 1 *For more details, please refer to the PDF document or feel free to contact us.

• others

A heat recovery type hot air drying system essential for building a high-efficiency painting environment.

• Heat insulation and heat shielding methods

"Swipa" is a paint-specific anti-static concentrate. With just a quick wipe, it provides a coating. The anti-static film prevents the re-adhesion of dust. Additionally, the static elimination film created by this product remains until painting, maintaining the anti-static effect for a long time. This is a significant advantage compared to ion wind static elimination methods. It continues to be effective during the final wipe before painting and during air blow operations. 【Features】 ■ Safe concentrate that does not require an SDS (Safety Data Sheet) ■ Hydrophilic film provides anti-static properties and prevents dust re-adhesion ■ Anti-static effect lasts for a long time ■ Usable on various resin products, from door mirrors to smartphones *For more details, please refer to the PDF document or feel free to contact us.

• Safety and consumables

Releasing operators from the teaching tasks of painting robots - SWANIST. Swanist solves the difficult problem of robot teaching. Swanist is a "Teaching Assistant Software" developed specifically for Swan robots. It reduces the previous work processes and allows for painting simulations in a virtual space while viewing a screen linked to the actual robot. It simplifies the workability of painting production, contributes to reducing painting costs, decreasing paint consumption, improving quality, managing film thickness, enhancing maintenance efficiency, addressing environmental concerns, and suppressing VOC emissions.

• Other Software

The maintenance inspection door for filter replacement and cleaning, designed on the back of the oil booth, which is a collection booth for overspray mist specifically for painting, has been improved from a conventional single-door design to a double-door design, making it lighter. This allows for easier removal during inspections, enabling maintenance tasks to be performed more efficiently. The oil booth is a painting booth that uses oil to address various issues on-site, such as work environment, pollution, and quality, which could not be achieved with a water wash booth. It features a dust removal efficiency of 95%, a low noise design of 68 dB that allows for conversations and meetings in front of the booth, and an oil lifespan of over 30 years.

• others

Newly developed painting robot that solves various problems in spindle painting all at once. It is easy to set up and install in existing spindle lines. Optimized for painting parts such as lipstick components, powders, and lotions. It also accommodates bottles, water bottles, lenses, and more. It seamlessly takes over the work that was previously painted on existing spindle lines.

• Plastering and painting work

A small and compact paint supply pump unit that precisely controls the supply of paint. - Compact design that does not take up installation space. - Built-in syringe pump that can be controlled in 1cc increments, eliminating unnecessary paint usage to the bare minimum. - High washability allows for quick color changes and setup operations. This is a dedicated high-precision paint supply pump unit for the painting robot Swan.

• others

Optimized for painting cosmetics, molded products, lipsticks, and rouges. By simply replacing the fixed gun of the spindle line with the dedicated robot "Swan C," digital painting is realized. The intelligent painting robot "Swan C" improves painting costs. Simulation of coating efficiency through fluid analysis: ● Standard fixed gun and spindle painting: approximately 7% ● Painting robot system "Swan C": approximately 42% (According to tests by Takubo Engineering Co., Ltd.)

• others

The painting robot Swan C, which significantly improves the painting costs of the spindle line painting system, utilizes a dedicated robot equipped with 16 guns instead of the conventional fixed gun method. One gun is responsible for each workpiece, ensuring complete coverage (painting finish). This spindle line-compatible painting robot achieves a coating efficiency of approximately 42%. The specialized painting technology "R Technology" from Takubo Engineering enables cost-effective painting. It can be easily installed in front of existing spindle lines. It can be synchronized with the line speed for immediate production. Of course, it is also possible to set up a new spindle line and establish a new painting line. Applicable workpieces include items such as lipsticks and rouge caps that were previously painted on spindle lines.

• others

● R technology improves quality, painting, and the environment The rotational painting "R technology" consolidates all necessary equipment for painting into one robotic system, solving all issues related to coating quality, painting costs, painting conditions, and their management through advanced programming technology. ● Reproducing painting in a virtual space (DX) The teaching assistant software "Swanist" has further evolved to reproduce painting in a virtual space, allowing for numerical management. All processes, including work data acquisition, work placement, angle adjustment, teaching, and condition setting, are digitized, significantly improving the teaching process. ● Capable of rotational painting for long products The range of workpieces that can be rotationally painted is extensive, including automotive interior and exterior parts, aero parts, mobile communication devices, cosmetics, and even long products such as road center poles, most of which can be painted.

• Transport machinery
• others

We have achieved a mass production system that was not possible with spray plating techniques such as silver mirror, complex compounds, and vapor deposition. ▶︎Indium plating paint "Ecomirror 49" used - Achieves a coating film that excels in design and millimeter-wave transmission at seven degrees. - Compatible with a wide range of workpieces from resin to metal. ▶︎Indium Mirror Coating System Using robots: Line Dancer, Swan PRO Basic coating process: ● Undercoat → Drying → Indium painting (plating) → Drying → Topcoat → Drying - Uniform thin film coating achieved through robot painting technology "R Technology." - Numerical management of plating through robot-controlled paint discharge and condition settings. - Management of paint consumption possible. - Production with consistent quality in setting painting conditions. - Measures against waste defects through systemization such as clean room systems. - Automation from onloading to offloading of rotating jigs with workpieces attached. - A lineup from batch-type to automatic systems. ▶︎Design, construction, and sales by Takubo Engineering Co., Ltd. Guided in collaboration with companies that support the promotion of plating coating systems. ▶︎Painting tests Possible at Takubo Engineering's Togane Technica Center.

• others

The "Indium Mirror Coating System" enables mass production of spray plating. The coating made from indium paint "Ecomirror 49" not only has aesthetic qualities but also possesses functional properties such as millimeter-wave transparency. To leverage this functionality, it is crucial to achieve a uniform thin film. The spray painting technology "R Technology" has been systematized to realize thin film multilayer coating. The "Indium Mirror Coating System" is versatile and does not limit the type of workpieces. It accommodates a wide range of applications, from mobile communication devices to home appliances, cosmetic components, and materials such as ABS, PC, glass, and stainless steel. 【Features】 ■ Thin film control is the key to plating ■ Paint supply system with syringe pump ■ Free control of film thickness ■ Software that simplifies condition settings ■ No restrictions on workpieces or materials *For more details, please refer to the PDF document or feel free to contact us.

• Other services and technologies

Using our independently developed explosion-proof painting robots "Soft Boy Pro," "Line Dancer," and "Swan Pro," we form paint films using the rotating painting R technology. The thin film multi-layer method optimizes the amount of paint used and demonstrates the performance of the paint. One robot can handle from one coat to four coats. This is a painting system that commercializes painting. We have many achievements, including dolphin antenna covers, door handles, headlights, and center pillars. 【Painting System Variations】 - Door mirror painting system - Door handle painting system - Dolphin antenna cover painting system - Center console and car navigation panel painting system - Many others 【Robots for Mitigating Distributed Production Risks】 - Data creation dedicated painting robot Data Pro A small painting robot dedicated to test painting, sample production, color matching, teaching creation, and condition setting (integrated gun, transport device, booth, and paint supply device). Painting data can be transferred to the production line robots, allowing for condition setting and sample production without stopping the production line. This eliminates quality variations in scattered factories and enables production at a consistent cost.

• Picking robots (shelf transport robots, arm picking robots)

A line production compatible machine (automatic type) is a mass production painting robot system that can be integrated into a continuous conveyor line, with robots following operations such as takt feeding and continuous feeding (without stopping). The conveyor-compatible painting robot series primarily uses the Line Dancer M-type robot, which boasts a payload capacity of 20 kg and can be equipped with up to 12 spray guns, making it suitable for mass production. Additionally, the Swan S-type is a cost-effective painting robot that enhances mass production efficiency, capable of carrying up to 4 guns and adapting to the flow of the line with continuous following and takt feeding. For mass production of smaller work sizes, the Super Spindle 300C is suitable.

• others

The painting robot Swan is a painting robot that uses an original compact explosion-proof AC servo motor. It is a dedicated painting robot that employs the technology of rotational painting R, designed to pursue painting cost efficiency, featuring a unique painting technique that rotates the workpiece for painting. It minimizes unnecessary paint consumption and achieves high-quality painting with a thin film. By laying out a uniquely developed explosion-proof handling robot, an automatic painting system can be easily constructed. It accommodates all methods according to production volume and the number of coatings, ranging from batch to automatic systems.

• Entrance/Exterior Doors
• Plastering and painting work
• others

The body color with pearl white has redefined the image of painting robots. The design, which takes aerodynamics into account without compromising paint quality, is reminiscent of a swan standing by a lake. Following the hanging mobile robot line dancer, the painting robot swan has taken center stage in the painting arena. The swan is a dedicated rotary painting robot suitable for painting small to medium-sized workpieces. 【Adaptable for various parts painting】 ● Exterior and interior parts such as car headlights, door mirrors, door handles, wheel caps, aluminum wheels, shark antennas, meter panels, escutcheons, switch panels, and car navigation systems ● Mobile communication devices such as mobile phones, smartphones, and tablet PCs ● Cosmetics parts like lipstick caps ● Sports equipment such as fishing reel components ● Construction materials ● Home appliances 【Compatible with various paints】 - UV, pearl, metallic, powder (optional), and more For more details, please download the catalog or contact us.

• Entrance/Exterior Doors
• Hardware Doors, Handles and Locks
• Natural paints (water-based, ink, etc.)

The painting robot Swan is compatible with batch-type cell production. 【Batch-type Cell Production Painting】 - Standard style that makes it easy to introduce new painting robots - Adaptable to small lot, diverse production - Replacement or upgrade of older robots - Introduction of new technology, rotational painting technology for high-quality production - Reduction of unnecessary paint consumption to lower painting costs By controlling running costs, Japan's outstanding painting technology can further enhance its competitive level. Swan is the result of developing rotational painting technology that excels in quality and low running costs.

• Waterproof, moisture-proof, explosion-proof lighting fixtures
• Accessories around the opening

| Jet Design System Realizing a Dream-like Coating | Jet Design is an inkjet painting system equipped with ultra-fast decorative capabilities. It features a compact inkjet painting system that utilizes original inkjet heads and UV irradiation lamps built with proprietary technology, allowing for the high-speed and high-quality rendering of digitized original designs onto workpieces.

• others

The UV Jet Line is a painting machine specifically designed for UV top coating, capable of forming UV films at high speed using a dedicated UV coating agent head. It can create UV films precisely where needed and is a compact and revolutionary UV coating machine that can be used as a dedicated top coat machine.

• Other interior and exterior systems and units

In response to requests for small explosion-proof motors, we have started selling two types: 200W and 600W as standalone products. They can be used as embedded devices for driving equipment installed in hazardous environments. The small explosion-proof AC servo motor, developed during the process of creating a painting robot line dancer, demonstrates its effectiveness as a driving device for equipment installed in hazardous environments, such as painting robots and paint pump syringe pumps. ● Achieves one of the smallest classes in the world for pressure-resistant explosion-proof AC servo motors! ● Contributes to space-saving for the entire system due to its compact and lightweight design! ● The cable exit is on the motor shaft side, allowing for a compact routing. ● Certified under the latest explosion-proof guidelines (2008 edition) by the Industrial Safety and Technology Association.

• others

Moss Coat is an environmentally friendly paint developed by Takubo, which has been dedicated to painting technology. It is an inorganic paint that allows for the fusion with living moss. When applied to galvanized steel sheets and made into panels (Moss Coat Panels), it creates lightweight, highly heat-insulating panels that can be installed on roofs and other surfaces, reducing indoor air conditioning energy consumption.

• Heat-insulating paint for exterior walls (roofs, rooftops, etc.)
• Heat-shielding materials
• Roof and gutter construction