Towards Efficient Painting: Achieving Teaching-less Painting with SWANIST
Releasing operators from the teaching tasks of painting robots - SWANIST. Swanist solves the difficult problem of robot teaching. Swanist is a "Teaching Assistant Software" developed specifically for Swan robots. It reduces the previous work processes and allows for painting simulations in a virtual space while viewing a screen linked to the actual robot. It simplifies the workability of painting production, contributes to reducing painting costs, decreasing paint consumption, improving quality, managing film thickness, enhancing maintenance efficiency, addressing environmental concerns, and suppressing VOC emissions.
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basic information
◆Features 〈Simplification of Work Processes〉 The tasks of inputting points, editing, and creating registration programs have been simplified, allowing for the import of 3D data and painting simulations to be conducted at an unprecedented speed. 〈Robot Teaching Without Difficult Programming Languages〉 There is no need for input instructions using robot programming languages. You only need to register points such as the S point (start point), W point (turning point for spray width), and D point (depth point for the size of the plane). No special knowledge is required. 〈Painting Simulation and Data Creation〉 In a virtual space, actual painting is reproduced. This allows for the confirmation of painting productivity (time reduction, film thickness management, and teaching behavior) on the screen. Additionally, by sending the completed data to the robot, similar reproduction becomes possible, enabling the same painting to be realized immediately by just sending the data, even from a distant location. 〈Evolution〉 Swanist is continuously evolving towards completely teaching-less painting. We are currently developing fluid analysis technologies for paint mist behavior, paint films, and film thickness, aiming for more advanced virtual painting.
Price information
We do not sell Swinist software alone.
Delivery Time
Applications/Examples of results
Aiming for a world without teaching, we are gradually developing and releasing it. ● For pre-painting simulation. ● Cost estimation. Creation of offline teaching data. ● Check the status of robots in production via smartphone. Among other things, real-time verification (Swanist Viewer via smartphone).
Detailed information
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<3D Data Loading and Work Placement> All information about the main unit, gun, and work is reflected on the screen, and it is possible to visually operate using 3D animation. Furthermore, the scanned work can easily have its diameter and quantity changed, and the position and angle of the work can be freely adjusted with the mouse.
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"Automatic Pathline Generation - Automatic Teaching" Based on the imported work data, the distance and angle between the work and the gun are adjusted, and teaching points are registered.
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<Painting Simulation> Create teaching data and simulate it in a virtual space. At the same time, it can be reproduced in motion using a swan robot.
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"Coating Production Online Coating" All information, including teaching data and startup data, is digitized and transferred to the Swan Robot. This allows for online reproduction of coating from a remote location.
Line up(4)
Model number | overview |
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Swan 1600-4T: Standard Type | For painting with circular jigs that include workpieces with a diameter of 500mm or less. |
Swan 1200-4T | For painting with circular jigs that include workpieces with a diameter of 500mm or less. |
Swan 1400-2T | Conveyor system, 2-table specification. For painting heavy items such as vehicle wheels and motors. |
Swan-S | No conveyor system, W turnless robot. For painting large workpieces. When laying out multiple Swans on a conveyor line. |
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Company information
Takubo Engineering has established technology in painting and is independently developing a painting system that reduces running costs and provides profit benefits. We are developing solutions to simultaneously meet the demands of improving quality, lowering painting costs, and increasing profits. Thinking because it doesn't exist in the world, Takubo Engineering independently considers systems that meet the needs of painting management. We are also pursuing better ways of painting systems. ◎ We independently develop and sell painting-specific robots and painting systems. In addition to the hanging mobile explosion-proof line dancer, we have newly added the autonomous explosion-proof swan robot to our lineup. ◎ Main products: Explosion-proof painting robots: line dancer, swan Hot air drying furnace: Drytech Painting booth: Oil booth Conveyor line: Dragon line Explosion-proof paint supply system: Syringe pump system Automatic spray gun: Scotch gun Small explosion-proof AC servo motor Hose-less robot IH drying system Clean room dedicated to painting Special ceramics paint UV painting system and drying system, other painting systems