Spindle line compatible painting robot 'SWAN-C'
Spindle line compatible painting robot Swan C SWAN-C
The explosion-proof painting robot "Swan C," compatible with spindle lines, transitions from a fixed gun method to robot painting. Significantly improves high cost structure.
The painting robot Swan C, which significantly improves the painting costs of the spindle line painting system, utilizes a dedicated robot equipped with 16 guns instead of the conventional fixed gun method. One gun is responsible for each workpiece, ensuring complete coverage (painting finish). This spindle line-compatible painting robot achieves a coating efficiency of approximately 42%. The specialized painting technology "R Technology" from Takubo Engineering enables cost-effective painting. It can be easily installed in front of existing spindle lines. It can be synchronized with the line speed for immediate production. Of course, it is also possible to set up a new spindle line and establish a new painting line. Applicable workpieces include items such as lipsticks and rouge caps that were previously painted on spindle lines.
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basic information
- Optimized for Spindle Coating "Swan C" - - Paints in accordance with the spindle line - Can accommodate work pitch according to the workpiece - Independently developed ultra-compact spray gun excels in low-pressure atomization, saving paint - Paint supply device (syringe pump) built into the robot eliminates quality variation and paint loss costs - Pathway to Digitalization - Achieving the rationalization of painting by digitizing the previously analog-managed painting line. ● Maximizing loss cost reduction by minimizing unnecessary paint consumption ● Verification through fluid analysis for coating efficiency ● Evolving painting robots that adapt to the demands of painting and society ● Visualization of painting: comprehensive data management including paint usage, production volume, and management of target workpieces ● Painting DX Swanist: dedicated software managing everything from teaching to painting conditions
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Applications/Examples of results
Compatible with existing spindle lines Applicable to lipstick caps, water bottles, etc.
Detailed information
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Equipped with 16 dedicated small guns. Expandable to 24 guns. Since one syringe pump corresponds to one gun, there is no variation in the spray guns, enhancing the quality of the paint.
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All condition settings are managed numerically. It's easy to leave it to the dedicated software, Swarnist. The usage and discharge amounts of paint are visualized in an easy-to-understand manner. Additionally, saved data can be easily edited, managed, and deployed. Furthermore, if the same robot is used, data can be shared among factories scattered across different locations, ensuring consistent quality. This significantly reduces the burden caused by distributed production risks.
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Easy teaching with the dedicated software "Swanist." Creation, editing, execution, saving, and deployment can be done quickly and easily. It also supports offline teaching. It is effective for educating robot operators, pursuing painting, research, and improving productivity.
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Developed a super compact automatic gun specifically for the Scotch Gun series. It excels in atomization at low pressure, enhancing painting quality while simultaneously reducing paint loss costs.
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Swan C, developed based on data obtained from the analysis of coating efficiency through fluid simulation. The coating efficiency improved from approximately 7% to about 42%. We validated the painting technology through simulations aimed at improving the coating efficiency of conventional spindle painting and Swan C.
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Takubo Engineering continues to develop sustainable painting systems to fulfill the three development policies of quality, cost, and environment, supporting the SDGs.
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By digitizing the management of painting robots, we are advancing DX (Digital Transformation). We manage painting not only through teaching but also by integrating data such as condition settings and control of peripheral devices.
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Company information
Takubo Engineering has established technology in painting and is independently developing a painting system that reduces running costs and provides profit benefits. We are developing solutions to simultaneously meet the demands of improving quality, lowering painting costs, and increasing profits. Thinking because it doesn't exist in the world, Takubo Engineering independently considers systems that meet the needs of painting management. We are also pursuing better ways of painting systems. ◎ We independently develop and sell painting-specific robots and painting systems. In addition to the hanging mobile explosion-proof line dancer, we have newly added the autonomous explosion-proof swan robot to our lineup. ◎ Main products: Explosion-proof painting robots: line dancer, swan Hot air drying furnace: Drytech Painting booth: Oil booth Conveyor line: Dragon line Explosion-proof paint supply system: Syringe pump system Automatic spray gun: Scotch gun Small explosion-proof AC servo motor Hose-less robot IH drying system Clean room dedicated to painting Special ceramics paint UV painting system and drying system, other painting systems