To produce automotive exterior parts with high quality, low cost, and high efficiency in painting. Automatic painting system. ●Reduction of unnecessary painting costs ●Thin film high-quality painting
Using our independently developed explosion-proof painting robots "Soft Boy Pro," "Line Dancer," and "Swan Pro," we form paint films using the rotating painting R technology. The thin film multi-layer method optimizes the amount of paint used and demonstrates the performance of the paint. One robot can handle from one coat to four coats. This is a painting system that commercializes painting. We have many achievements, including dolphin antenna covers, door handles, headlights, and center pillars. 【Painting System Variations】 - Door mirror painting system - Door handle painting system - Dolphin antenna cover painting system - Center console and car navigation panel painting system - Many others 【Robots for Mitigating Distributed Production Risks】 - Data creation dedicated painting robot Data Pro A small painting robot dedicated to test painting, sample production, color matching, teaching creation, and condition setting (integrated gun, transport device, booth, and paint supply device). Painting data can be transferred to the production line robots, allowing for condition setting and sample production without stopping the production line. This eliminates quality variations in scattered factories and enables production at a consistent cost.
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basic information
Coating Technology - Rotational Coating "R Technology" Adoption Teaching Software - Original Teaching Assistant Software Swannist Coating Robots - Soft Boy Pro, Line Dancer, Swan Pro - Multi-gun Attachment Power Joint - Multi-gun Unit Turret Gun Automatic Spray Gun - Scotch Gun Paint Supply Equipment - Syringe Pump System, Cleaning Circuit OP Dryers - Heat Recovery Type Hot Air Drying Oven Dry Tech (Batch Type, Line Type) - UV Irradiation Device Dust and Static Elimination Device - Air Jetter Conveying Equipment - Coating Object Conveying Device Co-Swan
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Applications/Examples of results
【Purpose】 Painting of automotive interior and exterior parts 【Achievements】 Door mirrors, door handles, wheel caps, steering airbag covers, steering center covers, escutcheons, car navigation panels, meter covers, etc. 【Supported Painting Lines】 Batch painting system, automatic painting system 【Coat Variations】 1R1C to 1R2C, 1R3C, 1R1C3 coat lines, etc.
Detailed information
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The R technology is a painting technique that involves placing workpieces on a circular jig and rotating the jig in both directions, allowing a robot to perform the painting. It connects advanced controls for guns, robots, syringe pumps, and rotating devices to achieve thin-film multi-coating. The teaching assistant software "Swanist," which handles condition settings and painting simulations, quantifies the teaching process and simplifies operations, making the painting manageable.
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Syringe pump This is an explosion-proof paint supply device equipped with a syringe pump that accurately delivers paint in 1cc increments. It helps to reduce unnecessary paint usage.
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Company information
Takubo Engineering has established technology in painting and is independently developing a painting system that reduces running costs and provides profit benefits. We are developing solutions to simultaneously meet the demands of improving quality, lowering painting costs, and increasing profits. Thinking because it doesn't exist in the world, Takubo Engineering independently considers systems that meet the needs of painting management. We are also pursuing better ways of painting systems. ◎ We independently develop and sell painting-specific robots and painting systems. In addition to the hanging mobile explosion-proof line dancer, we have newly added the autonomous explosion-proof swan robot to our lineup. ◎ Main products: Explosion-proof painting robots: line dancer, swan Hot air drying furnace: Drytech Painting booth: Oil booth Conveyor line: Dragon line Explosion-proof paint supply system: Syringe pump system Automatic spray gun: Scotch gun Small explosion-proof AC servo motor Hose-less robot IH drying system Clean room dedicated to painting Special ceramics paint UV painting system and drying system, other painting systems