Probe Tester - メーカー・企業と製品の一覧

Flying Probe Tester APT-2400F-SL

Equipped with a high-performance measurement system and a variety of functions, it contributes to quality improvement from prototype to mass production!

The APT-2400F-SL is a large model that retains the basic performance of the APT-2400F while expanding the compatible board size to W635×D610mm. Additionally, by adding an optional split inspection function, it can inspect long boards up to W985×D610mm. It can accommodate component heights of 60mm on the top and 120mm on the bottom, and can handle board weights of up to 15kg, making it suitable for inspecting large and heavy boards such as those used in automotive, aerospace, medical devices, power supply boards, and probe cards. We accept evaluation tests at our demo rooms in Okayama headquarters and Tokyo branch, where you can bring your boards for testing. A complete testing process is possible, including the creation of inspection programs, inspection using actual boards, and summarizing evaluation results. *For more details, please feel free to contact us.

企業：タカヤ
価格：Other

Other measuring instruments

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[Case Study] High-Density Substrate Inspection in Semiconductor Manufacturing Equipment

Please utilize Takaya's flying probe tester in the high-density substrate inspection process for semiconductor manufacturing equipment.

High-precision inspections compliant with IEC60384-1 are possible. The characteristics of electronic components such as fixed capacitors are guaranteed according to international standards, achieving improved quality for high-density circuit boards. We provide flexible responses to design changes and prototypes, offering cost-effective inspection solutions. 【Implementation Achievements】 - Conducted inspections of high-density mounted circuit boards, achieving quality assurance tailored to precision boards. - Enabled inspections compliant with the IEC60384-1 standard (performance criteria for fixed capacitors), ensuring product quality that meets international standards. 【Customer Challenges】 Narrow Pitch Between Components: In high-density circuit boards, the space between components is extremely narrow, making physical contact difficult with traditional jig-based inspections. There is a risk of reduced inspection accuracy, especially in narrow pitch areas below 0.2mm and for components with a high number of pins. Need for Compliance with Standards: As compliance with international standards represented by IEC60384-1 is required, a system that reliably implements inspection items based on these standards is necessary. It is particularly important to measure the characteristics of fixed capacitors and special components with precision and speed. Limitations of Inspection Coverage: In designs where the number of test points has decreased, there is a risk of reduced inspection coverage due to insufficient physical access.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] Inspection of Large PCBs for Communication Infrastructure and Servers

Please utilize Takaya's flying probe tester for the inspection of large circuit boards for communication infrastructure and servers.

In large-scale board inspections for communication infrastructure and servers, jig-less inspection is particularly effective. Even with large board sizes, it can be handled efficiently, and this inspection method, which combines flexibility and precision, contributes to quality improvement and cost reduction. This greatly contributes to ensuring reliability in the fields of communication infrastructure and servers. 【Implementation Results】 - Established inspection technology tailored to the quality requirements specific to large boards. - Guaranteed the reliability of high-precision boards used in communication infrastructure devices and server products. 【Challenges Faced by Customers】 Handling of large boards: With jig-based testers, designing and manufacturing jigs for large boards is difficult. Due to weight and handling constraints, setup times become longer. Response to design changes: Large boards have many test points, and the cost of modifying jigs increases during design changes. The flexibility of the inspection process is low, making it unsuitable for low-volume, high-variety production. Cost and storage space: Jigs for large boards are expensive to manufacture and take up storage space. When operating multiple product lines, managing jigs becomes complicated.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] Board Inspection for Power Generation and Power Systems

Please utilize Takaya's flying probe tester for substrate inspection in power generation and power systems.

By combining electrical testing using APT with AOI, which is challenging for discrete components and hand-inserted parts, we achieve the high quality standards required for power generation and power system boards, providing an efficient inspection system. 【Implementation Results】 - Conducted implementation verification focused on discrete components, achieving quality assurance for power system boards that require high reliability. - Realized 100% inspection on boards including power lines and hand-inserted components. 【Challenges Faced by Customers】 Limitations of AOI Inspection: While AOI (Automated Optical Inspection) excels in inspecting surface-mounted components, it has limitations in the following areas: - Difficulty in inspecting hand-inserted components: It cannot adequately verify the quality of the implementation of power lines and large discrete components. - Insufficient confirmation of component position and polarity: AOI cannot confirm accurate electrical characteristics, leading to the risk of missing incorrect insertions or polarity issues. Risks During Power Supply: Defective components or miswiring in power lines can lead to damage to the board or destruction of components. Particularly, if the quality assurance for discrete components is insufficient, the risk of overheating or short circuits increases. Generation of Waste Boards: If a board is damaged during power-on testing, the disposal of defective boards occurs, leading to increased costs.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] Circuit Board Inspection for Consumer Products

Please utilize Takaya's flying probe tester for circuit board inspection for consumer products.

In the mass production process of circuit boards for consumer products, conducting constant inspections of chip components and verifying the mounter program before assembly helps prevent lot outs and defective products from being released, thereby achieving both efficiency in the manufacturing process and improved quality. 【Implementation Results】 - In the process of switching models for mass-produced high-density assembly boards, program verification of the mounter and constant inspections of chip components were carried out. - Efficient manufacturing processes were realized through short-duration and high-precision inspections. 【Challenges Faced by Customers】 Component Set Errors: The risk of component set errors during the assembly process or the installation of non-specified components. Particularly in mass production, if mistakes are discovered late, it can lead to a large number of lot outs. Program Errors: Due to errors in the mounter program settings, there is a possibility that incorrect components are installed on the circuit board. If a setting error is discovered in a later process, the costs for rework or disposal increase. Limitations of Visual Inspection: Manual and visual checks depend on the skills and fatigue of the workers, making it easy for inspection omissions and false detections to occur.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] Defect Analysis of Automotive PCBs and In-Vehicle PCBs

Please utilize Takaya's flying probe tester for failure analysis of automotive substrates and in-vehicle substrates.

In the analysis of defective automotive circuit boards, utilizing a flying probe tester enables rapid identification of defective areas and improves repairability. By shortening analysis time and reducing the number of discarded boards, we aim to achieve both quality enhancement and cost efficiency, contributing to increased reliability in the automotive industry. 【Implementation Results】 - Analyzed defective areas of boards judged faulty during function tests or returned from the market due to failures. - Contributed to product improvement and defect reduction through quick identification of causes. 【Challenges Faced by Customers】 Need for Advanced Knowledge: Defect analysis requires knowledge of circuit design, assembly technology, and operational characteristics. In complex automotive circuit boards, the causes can be diverse, making analysis challenging. Prolonged Analysis Time: Manual analysis and visual inspections can be time-consuming and may fail to identify defective areas. This is particularly true for multilayer boards, where detecting internal connection failures or fine short circuits is difficult. Generation of Discarded Boards: If defective areas cannot be identified, the entire board may have to be discarded, leading to increased costs.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] PCB Inspection for Aerospace and Defense Sector

Please utilize Takaya's flying probe tester for substrate inspection in the aerospace and defense sectors.

In the aerospace and defense sectors, where high quality standards are required, the use of flying probe testers streamlines the inspection of low-volume production boards. The flexible inspection flow, which does not require fixtures, enables quick turnaround times and ensures traceability, achieving both quality improvement and cost reduction. 【Implementation Results】 - Conducted full inspection of low-volume production boards, achieving quality assurance for products that require high reliability. - Responded to the stringent demands specific to the aerospace and defense sectors through a high-precision inspection flow. 【Challenges Faced by Customers】 Burden of Fixture Creation: Fixture-based testers require dedicated fixtures for each board, leading to excessive costs for low-volume production. The design and manufacturing of fixtures take time, making quick turnaround difficult. Difficulty in Defect Detection: There is a risk of missing fine defects (hidden shorts, internal wiring issues) that are difficult to detect with only AOI or functional testing. Particularly for multilayer boards, visual inspections and standard power-on tests are insufficient for quality assurance. Traceability Requirements: For aerospace and defense products, it is necessary to meticulously record measurement results and inspection data to ensure future traceability.

企業：タカヤ
価格：Other

Measurement and Inspection

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We will exhibit at the 39th Nepcon Japan.

The new model of the flying probe tester makes its domestic debut!

We would like to express our sincere gratitude for your continued support. Takaya Corporation will be exhibiting at the "39th Internepcon Japan Electronics Manufacturing and Packaging Exhibition" to be held at Tokyo Big Sight from January 22 (Wednesday) to January 24 (Friday), 2025. Exhibited Products Industrial Equipment Division - Flying Probe Tester - New model "APT-2600FD-A" *First exhibition in Japan RF Division / Solutions Division - RFID Products - RFID × IoT Platform - RFID Continuous Monitoring Middleware - RFID Outgoing Management System - RFID In/Out Plugin Package We look forward to your visit to our booth. Thank you very much.

企業：タカヤ
価格：Other

Measurement and Inspection

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Basic Knowledge of In-Circuit Testing: What are the Advantages of the Flying Probe Method?

This is a must-see for those who don't know the basics of in-circuit testers that you can't ask about now!

In in-circuit testing using a flying probe tester, there are five significant advantages that traditional fixture-based testers do not have. These advantages are: 1. Each time, the position is confirmed with a camera for each inspection board, and the contact position is corrected. There is no need to worry about adjusting the set position. 2. If there is an error due to positional deviation, the contact position can be automatically adjusted, and re-inspection can be performed. There is no need for the operator to manually re-inspect, reducing false reports. 3. The contact speed can be flexibly adjusted. Depending on the areas to be measured, hard and soft contacts can be used interchangeably. 4. Components that cannot be electrically tested can be supplemented with the included AOI inspection function. 5. There are no running costs, no lead time for fixture creation, and no need for storage space. By maximizing these advantages, we enable higher precision and shorter inspection times for circuit boards, contributing to the reduction of inspection costs for our customers. For more detailed information, our sales representatives will provide explanations, so if your company is considering a replacement for fixture-based testers, please feel free to contact us.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] Full Inspection of PCBs Requiring Higher Quality and Reliability

Active in various industries such as automotive, aviation, infrastructure, healthcare, and military!!

We would like to introduce a case where a flying probe tester was implemented for 100% inspection of printed circuit boards, which require a focus on quality and reliability. *Challenges - There are defects that cannot be detected by AOI (Automated Optical Inspection) or X-ray inspection, such as shorts caused by very fine wire-like solder bridges. - Subjecting a shorted PCB to functional testing poses risks such as fire and board failure, and it is difficult to identify the true location of the defect. *Implementation Effects - By utilizing a flying probe tester that inspects the mounting state with fine electrical signals, we were able to identify mounting defects without putting unnecessary stress on the PCB. - By combining it with AOI and X-ray inspection, we were able to further expand the inspection range and improve reliability. For more details on the flying probe tester, please download the PDF catalog or feel free to contact us.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] Electrical Testing from the PCB Prototyping Stage

No need for jig creation or rework!! Enables quick inspection input at low cost!!

We would like to introduce a case where a flying probe tester was implemented for electrical testing from the prototype stage of the circuit board. *Challenges - With a fixture-based tester, it was necessary to recreate the fixture for each prototype, leading to high costs. - When design changes occurred, the fixture also had to be redone, which took time. *Benefits of Implementation - By using a flying probe tester, there is no need to create fixtures; inspection can be initiated immediately by simply creating an inspection program, enhancing quality from the prototype stage. - During design changes, adjustments can be made by simply modifying the inspection program, eliminating extra effort. - From the prototype stage, defective content and causes are quickly fed back to the previous processes, allowing for improvements in circuit board manufacturing design and assembly processes from the early stages of production, thus preventing significant issues close to mass production. For more details on the flying probe tester, please download the PDF catalog or feel free to contact us.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] Immediately after mass production startup (period until jig completion)

Immediately start electrical testing right after the start of mass production, when the defect rate is highest!

We would like to introduce a case where a flying probe tester was implemented during the period leading up to the completion of the fixtures, immediately after the start of mass production. *Challenges - The creation of fixtures for fixture-type testers usually takes about a month, so if there are specification changes just before mass production, it can be difficult to arrange the fixtures in time. *Benefits of Implementation - The flying probe tester can start inspections on the same day as long as the inspection program is created. This allows for immediate inspections right after the start of mass production, when the defect rate is highest, providing reassurance to our customers. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

企業：タカヤ
価格：Other

Measurement and Inspection

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[Case Study] Analysis of defective circuit boards returned from downstream processes and the market.

Easily identify the faulty areas on the circuit board for anyone!

We would like to introduce a case where Takaya's flying probe tester was implemented for failure board analysis in the quality assurance department. *Challenges Approximately 150 to 200 boards per month are returned from domestic and international markets due to failures. Operators were repairing by searching for defective areas with handheld testers, but it was labor-intensive, so automation was desired. The main causes of defects include component lifting, pattern breaks, and component destruction. Due to the variety of product types and the high cost of creating inspection jigs, inspection using the flying probe tester was introduced. The causes of defects include component lifting, pattern breaks, and component destruction. 〇Results - Faulty components were identified quickly without labor or oversight. - Simple functional testing allows for simultaneous operation testing. - By utilizing the accumulation and analysis functions of inspection results, trends such as differences in failure modes based on the country of shipment for the same board can be fed back into design. For more details about the flying probe tester, please download the PDF catalog or feel free to contact us.

企業：タカヤ
価格：Other

Measurement and Inspection

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Flying Probe Tester APT-2400F

Equipped with a high-performance measurement system and a variety of functions, it contributes to quality improvement from prototyping to mass production!

The APT-2400F boasts industry-leading probing accuracy capable of inspecting high-density mounted circuit boards, and through its unique control mechanisms and sensing technology, it achieves highly reliable electrical testing in all environments. It is the next-generation flying probe tester. We accept evaluation tests at our demo rooms in Okayama headquarters and Tokyo branch, where you can bring in your circuit boards. We can conduct a series of tests including the creation of inspection programs, testing with actual circuit boards, and summarizing evaluation results. *For more details, please feel free to contact us.

企業：タカヤ
価格：Other

Other measuring instruments

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[Case Study] Electrical Testing of Inserted Implementation Boards (Discrete Components)

Easily identify defective areas on the circuit board for anyone!!

In printed circuit board assembly, there are two methods: "Surface Mount Technology (SMT)," which involves soldering components on the surface of the printed circuit board, and "Insertion Mount Technology (IMT)," where electrode lead terminals are inserted into the holes (through-holes) of the printed circuit board and soldered. Takaya's flying probe tester is also skilled at inspecting insertion-mounted boards. For larger discrete components, manual assembly followed by visual inspection can lead to variability and the possibility of inspection errors. However, by using the flying probe tester, inspections can be conducted without mistakes, ensuring reliable traceability. For large hand-inserted components related to power lines, issues such as misplacement, bridging, shorts, and polarity that are difficult to detect with AOI (automated optical inspection) can be electrically tested, preventing component and board damage during power application and reducing the generation of discarded boards. In recent years, as miniaturization and high density of boards have progressed, surface mounting has become mainstream, but there are still many boards manufactured using insertion mounting. If you are facing inspection challenges, please feel free to reach out.

企業：タカヤ
価格：Other

Measurement and Inspection

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Probe Tester - メーカー・企業と製品の一覧

Probe Testerの製品一覧