Please utilize Takaya's flying probe tester for substrate inspection in the aerospace and defense sectors.
In the aerospace and defense sectors, where high quality standards are required, the use of flying probe testers streamlines the inspection of low-volume production boards. The flexible inspection flow, which does not require fixtures, enables quick turnaround times and ensures traceability, achieving both quality improvement and cost reduction. 【Implementation Results】 - Conducted full inspection of low-volume production boards, achieving quality assurance for products that require high reliability. - Responded to the stringent demands specific to the aerospace and defense sectors through a high-precision inspection flow. 【Challenges Faced by Customers】 Burden of Fixture Creation: Fixture-based testers require dedicated fixtures for each board, leading to excessive costs for low-volume production. The design and manufacturing of fixtures take time, making quick turnaround difficult. Difficulty in Defect Detection: There is a risk of missing fine defects (hidden shorts, internal wiring issues) that are difficult to detect with only AOI or functional testing. Particularly for multilayer boards, visual inspections and standard power-on tests are insufficient for quality assurance. Traceability Requirements: For aerospace and defense products, it is necessary to meticulously record measurement results and inspection data to ensure future traceability.
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**Benefits of Introducing Flying Probe Testers** Flexible Inspection Without Jigs: By using a flying probe tester, inspections can be conducted immediately without the need to create jigs. Simply creating an inspection program allows for quick responses to design changes and differences in product specifications. Supplementing AOI, XOI, and Function Tests: High-precision electrical testing supplements defects that cannot be detected by AOI or function tests (such as hidden shorts or connection failures). High quality standards can be maintained even for low-volume production boards. High Reliability Quality Assurance: Measurement values and inspection dates can be stored, making them easy to manage and search as traceability documentation. Inspection data can be utilized for future maintenance and quality assurance. Improved Cost Efficiency: Reduces the design and manufacturing costs of jigs, optimizing cost performance even for low-volume production boards. Preventing the outflow of defective products reduces costs associated with re-inspection and corrections.
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**Effects of Implementation** Short Delivery Response: No need for jigs, allowing for quick responses to design changes and prototype stages of PCBs. Streamlining the inspection process to achieve shorter delivery times. Quality Improvement: Supplementing defects missed by AOI and XOI with electrical characteristic inspections to prevent the outflow of defective products. Meeting the stringent reliability standards specific to the aerospace and defense sectors. Ensuring Traceability: Recording and storing inspection data makes future product analysis and troubleshooting easier. Strengthening the quality management system. **Application Examples** Aircraft Control PCBs: Detailed defect inspection of control PCBs that require high reliability. Detection of internal connection failures and fine shorts in multilayer PCBs. Defense Communication PCBs: Quality assurance for special specification communication PCBs produced in small quantities. Detailed analysis of hidden shorts and unconnected areas. Satellite Equipment PCBs: Identifying defects in PCBs designed for harsh environments and ensuring traceability.
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![[Press Release] Takaya Corporation Announces New Models of Flying Probe Tester "APT-2400F/APT-2600FD Series"](https://image.www.ipros.com/public/catalog/image/01/ff3/783618/IPROS14580097868979274668.jpeg?w=120&h=170)
Company information
Founded in 1894 as a textile company, Takaya Textile expanded and established its electronics division in 1966, starting the assembly of transistor radios. Today, in addition to contract manufacturing services (EMS) related to electronic devices, the company actively manufactures and sells various electronics, including in-circuit testers (printed circuit board inspection devices) and RFID (a technology that enables information exchange through short-range wireless communication from tags containing IC information), as well as IT consulting and system solutions, both domestically and internationally. We continue to evolve as a corporate group that contributes to societal development, with textiles and electronics as our dual pillars.