[Case Study] Inspection of Large PCBs for Communication Infrastructure and Servers
TAKAYA APT Series
Please utilize Takaya's flying probe tester for the inspection of large circuit boards for communication infrastructure and servers.
In large-scale board inspections for communication infrastructure and servers, jig-less inspection is particularly effective. Even with large board sizes, it can be handled efficiently, and this inspection method, which combines flexibility and precision, contributes to quality improvement and cost reduction. This greatly contributes to ensuring reliability in the fields of communication infrastructure and servers. 【Implementation Results】 - Established inspection technology tailored to the quality requirements specific to large boards. - Guaranteed the reliability of high-precision boards used in communication infrastructure devices and server products. 【Challenges Faced by Customers】 Handling of large boards: With jig-based testers, designing and manufacturing jigs for large boards is difficult. Due to weight and handling constraints, setup times become longer. Response to design changes: Large boards have many test points, and the cost of modifying jigs increases during design changes. The flexibility of the inspection process is low, making it unsuitable for low-volume, high-variety production. Cost and storage space: Jigs for large boards are expensive to manufacture and take up storage space. When operating multiple product lines, managing jigs becomes complicated.
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**Benefits of Introducing Flying Probe Testers** **Efficiency through Elimination of Fixtures:** By implementing fixture-less inspection, there is no need for fixture production and storage even for large PCBs, leading to cost reduction. Flexible inspection is possible regardless of PCB size. **Addressing Challenges Specific to Large PCBs:** Using equipment capable of extensive inspection allows for reliable examination across the entire surface of the PCB. Facilities specialized in handling large PCBs reduce setup time. **Visualization and Traceability of Inspection Data:** Inspection results are quantified for each component and inspection point, enabling detailed quality control. It becomes easier to identify defective areas, contributing to quality improvement. **Quick Turnaround:** Rapid inspection responses can be made for design changes and new products. This shortens product launch periods and meets the speed demands of the market.
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**Effects of Implementation** Strengthening Quality Control: By thoroughly inspecting the entire area of large substrates, we ensure long-term operation of the products. Efficient Operations: The inspection system for large substrates that does not require fixtures improves production efficiency. Cost Reduction: Reduces costs associated with the manufacturing and storage of fixtures, thereby controlling total costs. **Application Examples** Substrates for Communication Infrastructure Equipment: Inspection of large substrates for routers, switches, base stations, etc. Signal quality checks for high-speed communication and evaluation of high current lines. Large Substrates for Servers: Reliability testing of high-performance server substrates for data centers. Quality assurance for substrates with power supply and high-density memory structures. Small-Batch, Diverse Production: Inspection of custom large substrates and special-purpose substrates (e.g., for medical devices and industrial equipment).
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Company information
Founded in 1894 as a textile company, Takaya Textile expanded and established its electronics division in 1966, starting the assembly of transistor radios. Today, in addition to contract manufacturing services (EMS) related to electronic devices, the company actively manufactures and sells various electronics, including in-circuit testers (printed circuit board inspection devices) and RFID (a technology that enables information exchange through short-range wireless communication from tags containing IC information), as well as IT consulting and system solutions, both domestically and internationally. We continue to evolve as a corporate group that contributes to societal development, with textiles and electronics as our dual pillars.