Please utilize Takaya's flying probe tester for circuit board inspection for consumer products.
In the mass production process of circuit boards for consumer products, conducting constant inspections of chip components and verifying the mounter program before assembly helps prevent lot outs and defective products from being released, thereby achieving both efficiency in the manufacturing process and improved quality. 【Implementation Results】 - In the process of switching models for mass-produced high-density assembly boards, program verification of the mounter and constant inspections of chip components were carried out. - Efficient manufacturing processes were realized through short-duration and high-precision inspections. 【Challenges Faced by Customers】 Component Set Errors: The risk of component set errors during the assembly process or the installation of non-specified components. Particularly in mass production, if mistakes are discovered late, it can lead to a large number of lot outs. Program Errors: Due to errors in the mounter program settings, there is a possibility that incorrect components are installed on the circuit board. If a setting error is discovered in a later process, the costs for rework or disposal increase. Limitations of Visual Inspection: Manual and visual checks depend on the skills and fatigue of the workers, making it easy for inspection omissions and false detections to occur.
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**Benefits of Introducing Flying Probe Testers** Efficient Inspection through Simple Temporary Mounting: By temporarily mounting chip components on a bare board with double-sided tape and making contact with electrodes, electrical characteristic constant inspections can be conducted. This temporary mounting method allows for inspection without placing a direct burden on the mounting machines or the circuit boards. Elimination of Human Errors: Accurate and quick inspections are achieved through machines, without relying on manual labor or visual checks. Inspections conducted at the pre-assembly stage reduce the risk of defects across the entire lot. Enhanced Program Verification: Verification of the alignment between the mounter's program and the components helps prevent assembly program errors. This suppresses the occurrence of defects caused by program errors during model switching. Improved Stability in Mass Production Processes: Component constant inspections ensure stability in the assembly process. This prevents the outflow of defective products due to initial setup errors or changes in the process, thereby improving production yield.
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**Effects of Implementation** Prevention of Defective Products: By confirming components at the pre-assembly stage, it prevents defective parts and incorrectly mounted items from flowing into the production line. Stabilizes the quality of high-density assembly boards. High-Precision Inspection in a Short Time: By adopting a provisional mounting method, it conducts constant inspections of chip components quickly and accurately. Establishes an efficient production flow through pre-assembly inspections. Improvement of Reliability in Mass Production: Early detection of setup errors in assembly machines and component supply mistakes. Minimizes troubles during model changes, enhancing manufacturing reliability. **Application Examples** Home Appliance Boards: Confirms constants such as capacitors and resistors, eliminating defective parts. Mobile Device Boards: Checks for placement errors and constants of chip components on high-density assembly boards. Small Electronic Device Boards: Prevents incorrect mounting due to setup errors in the mounter.
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![[Press Release] Takaya Corporation Announces New Models of Flying Probe Tester "APT-2400F/APT-2600FD Series"](https://image.www.ipros.com/public/catalog/image/01/ff3/783618/IPROS14580097868979274668.jpeg?w=120&h=170)
Company information
Founded in 1894 as a textile company, Takaya Textile expanded and established its electronics division in 1966, starting the assembly of transistor radios. Today, in addition to contract manufacturing services (EMS) related to electronic devices, the company actively manufactures and sells various electronics, including in-circuit testers (printed circuit board inspection devices) and RFID (a technology that enables information exchange through short-range wireless communication from tags containing IC information), as well as IT consulting and system solutions, both domestically and internationally. We continue to evolve as a corporate group that contributes to societal development, with textiles and electronics as our dual pillars.
![[Case Study] The Importance of Electrical Testing in EMS Companies](https://image.www.ipros.com/public/product/image/d53/2001490290/IPROS8097353493266509997.jpeg?w=280&h=280)
