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  6. A game changer in robot polishing! Use cases are on YouTube!

A game changer in robot polishing! Use cases are on YouTube!

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FerRobotics ACF, AOK, AAK,

last updated:Aug 19, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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Dramatic improvement in cycle time. Solutions to the hiring issues of skilled workers and 3K workers. Reduction in costs of consumables and abrasives. Automation of polishing with high-speed autonomous correction control of contact force!

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at a set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of devices and robots' trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and retraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects for tool load changes due to gravity based on the robot's angle, it consistently maintains uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

    Specially equipped vehicles
FerRobotics-AAK-501-Angular-Grinding-Tube-web.jpg

A game changer in robot polishing! Use cases are on YouTube!

FerRobotics-AAK-501-Angular-Grinding-Tube-web.jpg
FerRobotics-AAK-501-Angular-Grinding-Tube-web.jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the 3K jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing Maximum pressing force (contact force) 100N~ Correctable dimension (stroke) maximum value: 35mm~98mm Compatible with almost all industrial robot and collaborative robot brands. This is a UR+ product from Universal Robots. 3D Jobs (Dirty, Dangerous, Demanding work) can be automated in Japan, known as the 3K (Kitsui, Kiken, Kitanai) jobs.

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Applications/Examples of results

Automation of various manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interiors, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

catalog(17)

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AAK415 and AAK515, which integrate an automatic tool changer and high-speed autonomous pressure correction. Compatible with brushing and wheels thanks to the 90° holder.

AAK415 and AAK515, which integrate an automatic tool changer and high-speed autonomous pressure correction. Compatible with brushing and wheels thanks to the 90° holder.

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Integration of tool changers and high-speed autonomous correction of pressing force. AAK405, 505, and 605 series support complete automation capable of high-quality finishing.

Integration of tool changers and high-speed autonomous correction of pressing force. AAK405, 505, and 605 series support complete automation capable of high-quality finishing.

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AOK401 Double Action Thunder Package (Repair Polishing, Small Shape Work) - High-speed autonomous correction of pressing force and gravity compensation significantly improves processing speed.

AOK401 Double Action Thunder Package (Repair Polishing, Small Shape Work) - High-speed autonomous correction of pressing force and gravity compensation significantly improves processing speed.

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AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

AAK501 Single Action Thunder Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

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AOK501 Double Action Orbital Sander Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

AOK501 Double Action Orbital Sander Package (Standard) - High-speed autonomous control of pressing force and gravity compensation significantly improves processing speed.

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The best solution for robotization of masking and taping: ATK.

The best solution for robotization of masking and taping: ATK.

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End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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Repair grinding with one machine AOK403 double header.

Repair grinding with one machine AOK403 double header.

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AAK/401

AAK/401

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ABG Series

ABG Series

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ACF Series

ACF Series

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Grinding kit ASK201 series for the roof joint section of the body-in-white.

Grinding kit ASK201 series for the roof joint section of the body-in-white.

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AOK/601

AOK/601

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ACF-K

ACF-K

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ASK Series

ASK Series

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ASK Brushing

ASK Brushing

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Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production factories!

Body-in-white brushing kit ASK401 series! Complete control of contact force with autonomous correction! A new standard for automotive production factories!

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News about this product(2)

【FerRobotics】Exhibiting at the 2023 International Robot Exhibition! Displaying multiple types of robotic systems for polishing automation solutions! Achieving the automation of skilled tasks such as polishing and grinding, which were previously considered impossible, along with reduced cycle times and high-quality finishes.

  • Seminar・Event

Our unique technology (Autonomous Contact Force Correction Technology (ACT)) enables end effectors to automate polishing and grinding of skilled tasks that were previously deemed impossible, achieving shorter cycle times and high-quality finishes. In response to variations in workpiece dimensions and other changes in the processing target, it autonomously corrects the contact force instantly, ensuring uniform contact force during processing. Gravity correction is also performed autonomously, applying uniform contact force regardless of angle, and easily maintaining finishing quality for workpieces with R shapes, among others. Additionally, due to the high correction speed, even when increasing the robot's trajectory speed, the contact force can be kept constant, allowing for processing and achieving reduced cycle times. 2023 International Robot Exhibition Venue: Tokyo Big Sight Dates: November 29 (Wed) - December 2 (Sat), 2023 Booth: W3-36 You can see the world's technology up close.

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【FerRobotics】Exhibiting at the 2023 International Robot Exhibition! Displaying multiple types of robotic systems for polishing automation solutions! Achieving the automation of skilled tasks in polishing and grinding, which were previously deemed impossible, along with reduced cycle times and high-quality finishes.

  • Seminar・Event

Our unique technology (Autonomous Contact Force Correction Technology (ACT)) enables end effectors to automate skilled tasks such as polishing and grinding, which were previously deemed impossible, while achieving shorter cycle times and high-quality finishes. In response to variations in workpiece dimensions and other changes in the processing target, the system autonomously corrects the contact force instantly, ensuring uniform processing with consistent contact force. Gravity compensation is also performed autonomously, applying uniform contact force regardless of angle, and easily maintaining finishing quality for workpieces with R shapes and more. Additionally, due to the high correction speed, even when increasing the robot's trajectory speed, the contact force remains constant, allowing for processing and achieving reduced cycle times. 2023 International Robot Exhibition Venue: Tokyo Big Sight Dates: November 29 (Wed) - December 2 (Sat), 2023 Booth: W3-36 You can see the world's technology up close.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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