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  6. FerRobotic's best solution for robotic polishing.

FerRobotic's best solution for robotic polishing.

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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An end effector that enables automation systems for high-speed processing and high-quality finishing, allowing for the craftsmanship techniques (polishing, grinding) and hazardous tasks that have been given up until now.

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and robots' trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and retraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it consistently maintains uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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FerRobotic's best solution for robotic polishing.

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  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker knowledge - Relief for workers from the "three K" jobs (dirty, dangerous, and difficult) - Consistent, high-reproducibility work possible 24/7, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure during processing The ACF-K is registered with Universal Robots' UR+.

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.

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    We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with tactile feedback using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a fixed pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

End effector AAK600 series for regrinding applications. It performs high-speed automatic correction control of pressing force, enabling short cycle times and high-quality finishing grinding.

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The best solution for robot polishing.

A must-see for those who have failed in automation polishing in the past! Challenge yourself with FerRobotics' high-speed autonomous correction technology for contact force! High-speed autonomous correction of contact force improves processing quality and enables increased robot trajectory speed. It autonomously corrects gravitational loads and controls processing from any direction with uniform force, achieving high-quality and stable automatic polishing.

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FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact pressure, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing this ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces through rapid stroke adjustments, maintaining contact with the workpiece at the set force. This technology increases the speed of the device or robot's trajectory, enhances processing speed, and improves cycle time. The product lineup offers a wide range of options for the best selection for each application! ACF: Head only ACF-K: Versatile tool exchangeable package AAK: Package with angle grinder (available in light grinding and heavy grinding types) AOK: Package with random orbital sander (double action) ASK: Polishing of roof joint areas and brushing of door areas for the automotive industry ABG: Belt grinder

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A game changer in grinding and polishing automation! The new standard in robotic polishing! In grinding and polishing processes that require skilled techniques, the difference in contact pressure (force) generated during processing is automatically corrected at high speed and controlled to maintain a constant contact force. Active Contact Flange (ACF).

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed at which machines and robots move along their paths, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm itself for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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Robotic automation of painting finish repair polishing, requiring highly skilled techniques, using a double-header type. The AOK403 with high-speed autonomous pressure correction control enables sanding and polishing with this one machine.

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Introducing the double-header type AOK403 as a repair polishing system using FerRobotics' Active Compliant Technology (ACT). The double-header allows for sanding and polishing with a single unit without the need to change tools, enabling automation that significantly improves cycle times for repair polishing, which traditionally requires the "feel" of highly skilled operators. ACT is a technology that automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes that require skilled techniques, allowing for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT, it quickly and automatically adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through instantaneous stroke extension and contraction, maintaining contact with the workpiece at the set force. Furthermore, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent pressing force from any angle, enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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