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  6. High-speed autonomous correction of pressing force! Robot polishing made possible with a significant reduction in teaching effort.

High-speed autonomous correction of pressing force! Robot polishing made possible with a significant reduction in teaching effort.

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 19, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  • Official site

Automating polishing and sanding processes that require uniform pressure with a constant applied force dramatically improves finish quality and cycle time.

Orbital polishing kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. ACT automatically corrects the "difference" in contact pressure (force) that occurs during processing in polishing and grinding operations, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-flat surfaces, at high speed. It also automatically corrects for gravitational load, allowing for consistent polishing/grinding operations at the set pressing force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the control of pressing pressure is achieved through the expansion and contraction of the ACF itself, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, it automatically corrects tool load due to gravity, which varies with the robot's angle, ensuring a consistent pressing pressure from any angle and enabling a finish without processing unevenness. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.

    Specially equipped vehicles
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High-speed autonomous correction of pressing force! Robot polishing made possible with a significant reduction in teaching effort.

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  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"! ◆Challenges solved by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the 3K jobs for workers - Consistent, high-reproducibility work possible 24 hours a day, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through constant pressure processing Maximum pressing force (contact force) from 100N Correctable dimension (stroke) maximum value: 35mm to 98mm Compatible with almost all industrial robot and collaborative robot brands. This is a UR+ product from Universal Robots. 3D Jobs (Dirty, Dangerous, Demanding work) can be automated in Japan, known as the 3K (Kitsui, Kiken, Kitanai) jobs.

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Applications/Examples of results

Automation of diverse manufacturing lines is possible not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interior design, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • AOK_car_wing_grinding_detail

    We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with tactile feedback using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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Repair grinding with one machine AOK403 double header.

Repair grinding with one machine AOK403 double header.

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ACF Series

ACF Series

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AOK/201

AOK/201

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AOK/601

AOK/601

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ACF-K

ACF-K

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The best solution for robot polishing.

A game changer in grinding and polishing automation! Leaving no 3K jobs for the next generation. Solving the skilled labor shortage. Building a polishing robot system that equips robots with human-like sensory capabilities through high-speed autonomous correction control of contact force!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Moreover, it automatically corrects tool loads affected by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

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The best solution for robot polishing.

Imagine robot polishing that suits your company with application example videos from FerRobotics! We are uploading a wealth of application example videos for robot polishing on the official FerRobotics YouTube channel. Solve management challenges with automatic polishing using high-speed automatic pressure correction!

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing, which require skilled techniques, in relation to dimensional tolerances, curved shapes, and non-planar surfaces of the workpiece, at high speed. It also automatically adjusts for gravitational loads, allowing for consistent grinding/polishing with a set contact force. End effectors equipped with this technology solve management challenges. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the expansion and contraction of the ACF itself means that there is no need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, since it automatically corrects the tool load due to gravity, which varies with the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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