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  6. Success story of automating body paint repair and polishing with European automobile manufacturers.

Success story of automating body paint repair and polishing with European automobile manufacturers.

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AOK401

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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FerRobotics creates a new standard for automated polishing! Successfully roboticizing the repair polishing after automotive body painting with high-speed pressure correction control.

Complete control of pressing force with high-speed automatic correction by our technology ACT at the end effector. Successful cases are shared by world-class companies (users) in the video. Repair polishing, which is necessary to remove dust and minor scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is a task that requires skilled craftsmanship. By utilizing FerRobotics' ACT for this expert-level polishing, we achieve automation and reduce the need for skilled labor. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables, significantly contributing to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of manual tasks requiring high skill, achieving reduction in labor costs. - Maintenance of high-quality standards, enabling polishing 24/7, 365 days a year. - Significant cost reduction by controlling the consumption of consumables through high-speed autonomous correction of pressing force. - Allowing robots to handle 3K jobs. - Avoiding the risk of vibration-related issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.

    Specially equipped vehicles
FerRobotics_AOK_XS_polishing_web

Success story of automating body paint repair and polishing with European automobile manufacturers.

FerRobotics_AOK_XS_polishing_web small.png
FerRobotics_AOK_XS_polishing_web small.png
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"! ◆Challenges addressed through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker issues - Relief from the 3K jobs for workers - Consistent high reproducibility of work 24 hours a day, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing of sanitary ceramic products, deburring of cast parts, polishing wind turbine blades, polishing acrylic glass, and various buff polishing and mirror polishing. ◆ Polishing processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry points - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and resin parts, etc.

Detailed information

  • FerRobotics_AOK_XS_polishing_web

    We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with tactile capabilities using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It delivers overwhelming effectiveness in automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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AOK401 Double Action Thunder Package (Repair Polishing, Small Shape Work) - High-speed autonomous correction of pressing force and gravity compensation significantly improves processing speed.

AOK401 Double Action Thunder Package (Repair Polishing, Small Shape Work) - High-speed autonomous correction of pressing force and gravity compensation significantly improves processing speed.

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Repair grinding with one machine AOK403 double header.

Repair grinding with one machine AOK403 double header.

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News about this product(4)

A success story in automotive body repair polishing with European automobile manufacturers! By utilizing FerRobotics' ACT for robotic automation of post-paint repair polishing, which requires master-class polishing techniques, we achieve the reduction of manpower in expert polishing tasks.

  • Product news

Complete control of pressing force with high-speed automatic correction using our technology ACT in the end effector. World-class companies (users) share their success stories in the video. Repair polishing, which is necessary to remove dust and minor scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is truly a task that requires skilled craftsmanship. By utilizing FerRobotics' ACT to automate this expert-level polishing, we achieve a reduction in the workforce required for expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables, significantly contributing to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of manual tasks that require high skill, achieving reduction in labor costs. - Maintenance of high-quality standards, allowing for polishing 24/7, 365 days a year. - Significant cost reduction by suppressing the consumption of consumables through high-speed autonomous correction control of pressing force. - Delegating 3K tasks to robots. - Avoidance of risks related to vibration issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.

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A success story in automotive body repair polishing with European automotive manufacturers! By utilizing FerRobotics' ACT for robotic automation of post-paint repair polishing, we achieve labor reduction in expert polishing tasks that require master-class polishing technology.

  • Product news

Complete control of pressing force with high-speed automatic correction using our technology ACT at the end effector. World-class companies (users) share their success stories in a video. Repair polishing, which is necessary to remove dust and minor scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is truly a task that requires skilled craftsmanship. By utilizing FerRobotics' ACT to automate this expert-level polishing, we achieve labor-saving in expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables and significantly contribute to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of manual tasks requiring high skill, achieving reduction in labor costs. - Maintaining a high level of quality, enabling polishing 24/7, 365 days a year. - Significant cost reduction by suppressing the consumption of consumables through high-speed autonomous correction control of pressing force. - Allowing robots to handle 3K jobs. - Avoiding the risk of vibration-related issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.

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A success story in automotive body repair polishing with European automobile manufacturers! By utilizing FerRobotics' ACT, we have achieved the automation of post-painting repair polishing that requires master-class polishing techniques, thereby reducing the need for expert polishing labor.

  • Product news

Complete control of pressing force with our technology ACT's high-speed automatic correction end effector. Successful cases are shared by world-class companies (users) in a video. Repair polishing, which is necessary to remove dust and minor scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is a task that requires skilled craftsmanship. By utilizing FerRobotics' ACT to automate this expert-level polishing, we achieve a reduction in the workforce needed for expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables, significantly contributing to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of high-skill manual work, achieving reduction in labor costs. - Maintenance of high-quality standards, enabling polishing 24/7, 365 days a year. - Significant cost reduction by controlling the consumption of consumables through high-speed autonomous correction of pressing force. - Delegating 3K jobs to robots. - Avoidance of vibration-related risks through automation. - High ROI (Return on Investment), allowing for early recovery of capital investment.

Added to bookmarks

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A success story in automotive body repair polishing with European automobile manufacturers! By utilizing FerRobotics' ACT, we have automated the post-paint repair polishing that requires master-class polishing techniques, achieving a reduction in labor for expert polishing tasks.

  • Product news

Complete control of pressing force with high-speed automatic correction using our ACT technology for end effectors. In a video, world-class companies (users) share their success stories. Repair polishing, which is necessary to remove dust and minor scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is a task that truly requires skilled craftsmanship. By automating this expert-level polishing using FerRobotics' ACT, we achieve labor reduction in expert polishing tasks. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables and significantly contribute to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of high-skill manual tasks, achieving reduction in labor costs. - Maintaining high-quality standards, allowing for polishing 24/7. - Significant cost reduction by minimizing the consumption of consumables through high-speed autonomous correction control of pressing force. - Allowing robots to handle 3K jobs. - Avoiding risks of vibration issues through automation. - High ROI (return on investment), enabling early recovery of capital investment.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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