Success story of automating body paint repair and polishing with European automobile manufacturers.
AOK401
FerRobotics creates a new standard for automated polishing! Successfully roboticizing the repair polishing after automotive body painting with high-speed pressure correction control.
Complete control of pressing force with high-speed automatic correction by our technology ACT at the end effector. Successful cases are shared by world-class companies (users) in the video. Repair polishing, which is necessary to remove dust and minor scratches mixed in after painting automotive bodies and resin parts without damaging the underlying surface, is a task that requires skilled craftsmanship. By utilizing FerRobotics' ACT for this expert-level polishing, we achieve automation and reduce the need for skilled labor. Additionally, by rapidly correcting and precisely maintaining the pressing force, we dramatically improve the consumption of consumables, significantly contributing to cost reduction. ■ Benefits: - Dramatic improvement in cycle time due to high-speed autonomous correction control of pressing force. - Automation of manual tasks requiring high skill, achieving reduction in labor costs. - Maintenance of high-quality standards, enabling polishing 24/7, 365 days a year. - Significant cost reduction by controlling the consumption of consumables through high-speed autonomous correction of pressing force. - Allowing robots to handle 3K jobs. - Avoiding the risk of vibration-related issues through automation. - High ROI (return on investment), allowing for early recovery of capital investment.
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basic information
Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"! ◆Challenges addressed through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Mitigation of the risk of inheriting skilled worker issues - Relief from the 3K jobs for workers - Consistent high reproducibility of work 24 hours a day, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing of sanitary ceramic products, deburring of cast parts, polishing wind turbine blades, polishing acrylic glass, and various buff polishing and mirror polishing. ◆ Polishing processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry points - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and resin parts, etc.
Detailed information
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We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with tactile capabilities using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It delivers overwhelming effectiveness in automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.