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  6. [Example] Particle-PLUS Roll-to-Roll Sputtering

[Example] Particle-PLUS Roll-to-Roll Sputtering

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Particle-PLUS

last updated:Jan 30, 2024

ウェーブフロント 本社
ウェーブフロント 本社
  • Official site

Introduction of Particle-PLUS Analysis Examples: "Simulation of Magnetron Sputtering with Rotating Target" is possible.

"Particle-PLUS" is a simulation software suitable for the research, development, and manufacturing of devices and materials using plasma. - It specializes in low-pressure plasma analysis. - By combining axisymmetric models with mirror-symmetric boundary conditions, it can quickly obtain results without the need for full device simulations. - It excels in plasma simulations for low-pressure gases, where fluid modeling is challenging. - It supports 2D (two-dimensional) and 3D (three-dimensional) analyses, allowing for efficient analysis of complex models. - As a strength of our in-house developed software, customization to fit the customer's equipment is also possible. ◆ Supports various applications ◆ - Magnetron sputtering - PVD, plasma CVD - Capacitive coupled plasma (CCP) - Dielectric barrier discharge (DBD) - Electrophoresis, etc. ◆ Outputs various calculation results ◆ - Potential distribution - Density distribution/temperature distribution/generation distribution of electrons and ions - Particle flux and energy flux to the wall - Energy spectrum of electrons and ions at the wall - Density distribution/temperature distribution/velocity distribution of neutral gas, etc. *Please feel free to contact us for more details.

    Other analytical equipmentScientific Calculation and Simulation SoftwareOther Software
Ar+_ion_flux.png

[Example] Particle-PLUS Roll-to-Roll Sputtering

Ar+_ion_flux.png
Ar+_ion_flux.png
  • Related Link - http://www.wavefront.co.jp/CAE/particle-plus/

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basic information

**Features** - The time scheme uses an implicit method, allowing for stable time evolution calculations over a large time step Δt compared to conventional methods. - The collision reaction model between neutral gas and electrons and ions employs the Monte Carlo Scattering method, enabling accurate and rapid calculations of complex reaction processes. - The neutral gas module determines the initial neutral gas distribution used in the plasma module above, allowing for quick evaluation of gas flow using the DSMC method. - The sputtered particle module calculates the behavior of atoms sputtered from the target in plasma and neutral gas environments in magnetron sputtering devices, enabling rapid evaluation of flux distribution on opposing substrates. *For other functions and details, please feel free to contact us.*

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Delivery Time

P4

Applications/Examples of results

【Dual Frequency Capacitive Coupled Plasma】 - Optimization of voltage and other parameters to obtain high-density plasma - Damage to chamber walls - Optimization of power using external circuit models - It is possible to apply voltages to the electrode plates that align with real devices - The waveform of the applied voltage can be smooth and simulated with relatively realistic voltages - Calculations are relatively stable to avoid applying unreasonable voltages 【DC Magnetron Sputtering】 - Uniformity of erosion dependent on magnetic field distribution - Adsorption distribution of sputtered materials on the substrate 【Pulsed Voltage Magnetron Sputtering】 - Optimization of the application time of pulsed voltage to efficiently sputter materials 【Ion Implantation】 - The effect of the substrate on the erosion distribution 【Time Evolution of Applied Voltage on Electrode Plates】 - It is possible to observe physical quantities that are difficult to measure experimentally, such as electron density and ion velocity distribution - By investigating electron density and ion velocity distribution, it is possible to examine the uniformity of the film and damage to the chamber walls - By changing calculation conditions, optimization of high-density plasma generation at low power is possible

Detailed information

  • cut_cell_mesh.png

    It is possible to create a mesh for the cut cell. The mesh of the rotating target is shown. The right figure is an enlarged view near the boundary of the rotating target.

  • Ar+_ion_flux.png

    It shows the Ar+ ion density distribution and flux distribution. It can be confirmed that the plasma is trapped by the magnetic field.

  • Ta_flux.png

    It shows the flux distribution to the substrate with the density distribution of tantalum. Because a mesh using the cut cell method is employed, the behavior of the sputtered particles, which are tantalum, is accurately calculated. Therefore, the flux to the substrate can also qualitatively show good agreement with the experiments.

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[Case Study] CCP Plasma Simulation Using the Particle-PLUS External Circuit Model

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[Case Study] Particle-PLUS Cylindrical Magnetron Device Plasma Sputtering Simulation

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[Case Study] Particle-PLUS DC Magnetron Sputtering Simulation

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[Case Study] Particle-PLUS DC Magnetron Sputtering (3D Calculation) Simulation

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[Case Study] Particle-PLUS Counter-Target Sputtering Simulation

[Case Study] Particle-PLUS Counter-Target Sputtering Simulation

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[Case Study] Particle-PLUS Opposing Target Sputtering Simulation

[Case Study] Particle-PLUS Opposing Target Sputtering Simulation

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[Case Study] Particle-PLUS RF Magnetron Sputtering Simulation

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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into a system that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend of digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to improve operational efficiency. In line with this trend, our company provides a solution aimed at enhancing efficiency in research and development environments, which is the Laboratory Information Management System (LIMS). This software includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.

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