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  3. 超音波システム研究所
  4. Ultrasonic utilization technology for 3D printers
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  • Jul 08, 2022
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Jul 08, 2022

Ultrasonic utilization technology for 3D printers

超音波システム研究所 超音波システム研究所
Ultrasound Utilization Technology for 3D Printers 1) Addition of ultrasound to jet mills 2) Ultrasound irradiation on metal powder in powder form 3) Ultrasound irradiation to 3D printers 4) Ultrasound treatment of parts manufactured by 3D printers Applications of ultrasound probes (oscillation type, measurement type, resonance type, nonlinear type) Ultrasound Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass... - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glasses, etc., we can achieve propagation conditions tailored to specific purposes regarding acoustic pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, inspection, etc., based on measurement, analysis, and evaluation techniques of ultrasound propagation states. Ultrasound Propagation Characteristics 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions
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3Dプリンターへの超音波利用.pdf[2049491]

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Nonlinear Propagation Control Technology Using Ultrasonic Probes
Nonlinear Propagation Control Technology Using Ultrasonic Probes
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Ultrasonic Control Technology Using Surface Acoustic Waves
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Ultrasonic System Technology Utilizing Megahertz Ultrasonics

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Consulting on "plating treatment" using ultrasound and fine bubbles.

Ultrasonic plating treatment technology using fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute has been developing ultrasonic plating treatment technology utilizing fine bubbles and megahertz ultrasound in collaboration with Japan Barrel Industry Co., Ltd. since 2015. Note: As of August 2024, it is continuously evolving based on good results into various application technologies. 1) Cleaning, processing, welding, plating... surface treatment... 2) Chemical reactions, liquid homogenization, stirring... 3) Inspection, evaluation... 4) Optimization control of ultrasound and fine bubbles tailored to specific purposes. Currently, in collaboration with Japan Barrel Industry Co., Ltd., we are developing application technologies utilizing ultrasound and fine bubbles for iron plating treatment (iron powder, amorphous, megahertz ultrasound...). If you are interested, please contact us via email. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Analysis of ultrasonic sound pressure measurement data (using the free statistical processing language and environment "R")

Feedback analysis using multivariate autoregressive models for time series data: autocorrelation, power spectrum, bispectrum...

The Ultrasonic System Research Institute has developed a completely new technology for controlling the propagation state of surface elastic waves using its original product (ultrasonic tester). The ultrasonic sound pressure measurement and analysis technology developed so far will apply measurement, analysis, and evaluation techniques related to nonlinear phenomena in ultrasonics. It has become possible to implement new countermeasures based on vibration phenomena concerning vibrations and noise from buildings and roads, equipment, devices, walls, pipes, desks, handrails... as well as the vibrations at the moment of metal melting during welding and instantaneous vibrations during machining. Consulting services are available for this technology. Note: The following tools will be used for analysis Note: OML (Open Market License) Note: TIMSAC (TIMe Series Analysis and Control program) Note: "R," a free statistical processing language and environment autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

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Consulting support for the technology that utilizes ultrasound through tapping (with low-frequency stimulation).

Combination technology of sound and ultrasound—technology to optimize low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute develops and applies control technologies for ultrasound (nonlinear resonance phenomena) utilizing the combination of sound and ultrasound, based on the following technologies: - Ultrasonic oscillation control technology (original product: ultrasonic oscillation control probe) - Measurement technology for ultrasonic propagation conditions (original product: ultrasonic tester) - Analysis technology for ultrasonic propagation conditions (nonlinear analysis system for time-series data) - Optimization technology for ultrasonic propagation conditions (optimization processing of sound and ultrasound) - Development and manufacturing technology for ultrasonic oscillation probes and propagation tools - Technology for controlling surface acoustic waves of systems As an application example of this technology, we achieve effective use of ultrasound tailored to the conditions of various parts and materials (in air, underwater, in contact with elastic bodies, etc.) for purposes such as cleaning, surface modification, stirring, promoting chemical reactions, and vibration control of various systems.

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Manufacturing and sales of original ultrasonic systems (sound pressure measurement analysis, oscillation control).

Ultrasonic system combining "Ultrasonic Tester NA (10 MHz)" and "Ultrasonic Oscillator (20 MHz)"

An ultrasonic system that allows for easy measurement analysis and oscillation control. The Ultrasonic System Research Institute is publicly conducting experiments using a system that combines the "Ultrasonic Tester NA (recommended type)," which allows for easy measurement analysis of ultrasonic waves, and the "Ultrasonic Oscillation System (20 MHz)," which enables easy oscillation control of ultrasonic waves. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment Example: Function Generator Note: Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response Characteristics) 4) Detection of Interactions (Analysis of Power Contribution Rates) Note: "R" Free Statistical Processing Language and Environment - autocor: Autocorrelation Analysis Function - bispec: Bispectrum Analysis Function - mulmar: Impulse Response Analysis Function - mulnos: Power Contribution Rate Analysis Function

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Ultrasonic plating treatment technology (Nihon Barrel Industry Co., Ltd.)

Plating method using ultrasound and fine bubbles

The Ultrasonic System Research Institute, in collaboration with Japan Barrel Industry Co., Ltd., is implementing a "plating method" utilizing ultrasound and fine bubbles for plating treatment. This is a new ultrasonic control technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions, aimed at precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for several tons of structures and machine tools in a 3000-liter tank with an ultrasonic output of less than 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the ultrasonic propagation characteristics depending on the conditions of the target object (Note 1), it is important to address it as an original nonlinear resonance phenomenon. Note 1: Ultrasonic propagation characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic oscillation control technology utilizing the ultrasonic propagation characteristics of glass containers.

- Application technology of the Ultrasonic System Research Institute based on ultrasonic measurement and analysis techniques -

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe based on the acoustic properties of glass containers. By confirming the basic acoustic characteristics (response characteristics, propagation characteristics) depending on the shape and material of each container, it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, changes, etc.). The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are setting and confirming new evaluation criteria (parameters) that indicate the state of ultrasonic waves suitable for the purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Fluctuation characteristics - Effects due to interactions By developing original measurement and analysis methods that consider the acoustic properties and surface elastic waves of the target object, with reference to the concepts of statistical mathematics, we have developed a new technology regarding the relationships of various detailed effects related to vibration phenomena. The specific conditions for oscillation control are determined based on experimental confirmation, as they are also influenced by the characteristics of ultrasonic probes and oscillation equipment. As a result, there are increasing instances and achievements demonstrating that new nonlinear parameters are very effective.

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Ultrasonic technology that controls the interaction of surface elastic waves.

Nonlinear control technology for ultrasound based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed a technology to control nonlinear ultrasonic phenomena by utilizing the interactions generated from simultaneously oscillating two types of ultrasonic probes from one oscillation channel of a function generator. Note: Nonlinear (resonance) phenomena refer to the resonance phenomenon of ultrasonic vibrations that occurs due to the generation of harmonics resulting from original oscillation control, realized at high amplitudes through resonance phenomena. By optimizing the ultrasonic propagation characteristics of various materials according to their intended purpose, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology allows for the control of dynamic changes in surface elastic waves according to their intended use. In practical terms, the simultaneous oscillation (sweep oscillation, pulse oscillation) of multiple (two types of) ultrasonic probes generates complex vibration phenomena (original nonlinear resonance phenomena), achieving high sound pressure at high frequency propagation states, or low frequency propagation states at high sound pressure levels tailored to the desired natural frequency.

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Manufacturing technology for ultrasonic probes based on the classification of ultrasonic propagation phenomena.

- Development of manufacturing technology for ultrasonic probes that can control ultrasonic propagation conditions above 900 MHz -

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states above 900 MHz, based on the classification of ultrasonic propagation phenomena. We can manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is to confirm the ultrasonic propagation characteristics of the ultrasonic probes. The response characteristics to dynamic changes in ultrasonic waves are the most important. This characteristic determines the range of possible harmonic generation. Currently, we can manufacture for the following range: Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of sound pressure data analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding (measuring, analyzing, evaluating) the acoustic characteristics based on materials, shapes, and structures, we realize the desired ultrasonic propagation states. We offer consulting services for this technology. If you are interested, please contact us via email.

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Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

Development technology for ultrasonic probes and ultrasonic oscillation control systems - Aging treatment of piezoelectric elements.

The Ultrasonic System Research Institute has developed a technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) based on measurement, analysis, and evaluation results regarding the propagation state of ultrasound, utilizing ultrasonic systems (sound pressure measurement, oscillation control). To utilize the surface acoustic waves of ultrasonic elements (piezoelectric elements) according to specific purposes, special surface treatments are performed on the element surface. It allows for adjustments to the sound pressure level and frequency range of the propagating ultrasound. By realizing dynamic ultrasonic propagation control through the combination of ultrasound (oscillation control) and surface acoustic waves, it has evolved into an adjustment technology based on the characteristics derived from the analysis of sound pressure data. The key point is the optimization of oscillation conditions (waveform, output, frequency, variations, etc.) that enables efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies mentioned above, we provide consulting services for system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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Proposal for a processing method using megahertz ultrasonic oscillation control.

Consulting services for processing technology utilizing megahertz ultrasonic oscillation control - Utilizing nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute provides consulting services for ultrasonic processing technology using its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control). In response to the current state of ultrasonic processing, we propose and implement ultrasonic enhancement and improvement methods based on sound pressure measurement and analysis. Specifically, we will discuss ultrasonic enhancements through the measurement and confirmation of processing machines using our original product: Ultrasonic Tester NA (recommended type), which allows for easy measurement and analysis of ultrasonic waves. In line with the ultrasonic enhancements, we propose the use of our original product: Ultrasonic Oscillation System (1 MHz, 20 MHz), which enables easy oscillation control of ultrasonic waves.

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[Please introduce this to the management and general affairs department] Update on the expense reimbursement system implementation case! The input and verification work for FB data that used to take 2-3 hours is now completed in just 5 minutes!

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An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at TSP Corporation. ~ In the case of TSP ~ Before the introduction, there were challenges such as dealing with the "paper" sent from various locations and the reliance on specific individuals for the tasks. After the introduction, the input and checking of FB data, which used to take 2 to 3 hours, can now be completed in just 5 minutes. Additionally, the mindset of the accounting department, which was previously reliant on manual entry, has changed. [Case Overview] ■ Challenges before introduction - Dealing with "paper" sent from various locations, reliance on specific individuals ■ Key points of introduction - A robust support system for setup and operation - Easy to start from a small scale both financially and functionally *For more details, please refer to the related links or feel free to contact us.

Sep 26, 2025

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【Wandering Prevention】 "Nurse Call Linked Wireless Series" Prevents tripping and disconnection caused by cords!

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The facility operating the nurse call system has made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Sep 26, 2025

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Full and Empty Management (Medium to Large Scale)

Parking lot occupancy management vehicle detection sensor | Hotron Co., Ltd.

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Full and empty management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, achieving efficient parking lot operations. ■ For large parking lots, the "floor management method" and "block management method," which focus on cost reduction, are recommended. Sensors are installed at regular intervals to count the number of vehicles passing through. This method offers the advantage of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 ■ For smaller scale operations, the "space management method," which installs sensors in each parking space to display availability with high accuracy, is recommended. By ensuring accurate full and empty displays, it helps prevent unnecessary entry of new vehicles and enables safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

Sep 26, 2025

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Non-contact light touch sensor "HA-T401/HA-T520"

A non-contact light touch sensor "HA-T Series" that realizes "wanting to open in a narrower range and in a limited manner" based on the surrounding environment of automatic doors.

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The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four configurations: left, center, right, and a total of 12 spots. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor with a single model. 【Recommended for such locations!】 ☑ Entrance facing a busy corridor ☑ Counter or sign near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

Sep 25, 2025

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HK-2

Recommended for earthquake measures for automatic doors and equipment! Seismic device HK-2.

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Japan is one of the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of major earthquakes occurring. Regarding the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake countermeasures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" For more details, please download the materials or contact us.

Sep 25, 2025

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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