Plating treatment system technology using megahertz ultrasonic waves and fine bubbles.

Ultrasonic plating treatment technology using fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute has been developing ultrasonic plating treatment technology utilizing fine bubbles and megahertz ultrasound in collaboration with Japan Barrel Industry Co., Ltd. since 2015. Note: As of August 2024, it is continuously evolving based on good results into various application technologies. 1) Cleaning, processing, welding, plating... surface treatment... 2) Chemical reactions, liquid homogenization, stirring... 3) Inspection, evaluation... 4) Optimization control of ultrasound and fine bubbles tailored to specific purposes. Currently, in collaboration with Japan Barrel Industry Co., Ltd., we are developing application technologies utilizing ultrasound and fine bubbles for iron plating treatment (iron powder, amorphous, megahertz ultrasound...). If you are interested, please contact us via email. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

• Non-destructive testing
• Other measuring instruments
• others

Development of an ultrasonic probe utilizing the acoustic properties of Teflon rods (with iron cores).

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control system for various solvents (such as hydrofluoric acid and hydrochloric acid) using Teflon (PTFE). By confirming the basic acoustic properties (response characteristics, propagation characteristics) of Teflon rods (with iron cores), it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, variations, etc.). Specifically, using two types of ultrasonic oscillation control probes, we set oscillation conditions based on measurements and analyses of the intended purpose and interactions, combining sweep oscillation and pulse oscillation. In particular, to control low-frequency resonance phenomena, we utilize high-frequency nonlinear phenomena. Therefore, sound pressure measurements require a measurement range of over 100 MHz. The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are establishing and confirming new evaluation criteria (parameters) that indicate the appropriate state of ultrasound for the intended purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Fluctuation characteristics - Effects due to interactions

• pump
• Analysis and prediction system
• others

Relaxation Effect of Residual Stress on the Surface of Ultrasonic Transducers — Oscillation of Ultrasonic Transducers Using a Function Generator —

The Ultrasonic System Research Institute is applying measurement, analysis, and evaluation techniques related to ultrasonic propagation to publish technology that alleviates surface residual stress in ultrasonic transducers using ultrasound and fine bubbles. With this technology to relieve surface residual stress, it has become possible to improve fatigue strength against metal fatigue. As a result, the effectiveness of various components, including ultrasonic tanks, has been demonstrated.

• Vibration and Sound Level Meter
• Scientific Calculation and Simulation Software
• others

Technology for stirring, emulsifying, dispersing, and grinding at the nanoscale using techniques to control nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed an effective stirring (emulsification, dispersion, grinding) technology utilizing "technology to control nonlinear phenomena of ultrasound (acoustic flow)." This technology controls ultrasound (cavitation, acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers through surface inspection, ultrasonic tanks, and other items. Furthermore, it realizes effective ultrasonic (cavitation, acoustic flow) propagation states tailored to the structure, material, and acoustic properties of specific target objects, by controlling the oscillation of ultrasound in accordance with the interactions between glass containers, ultrasound, and target objects. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nano level. It has been applied and developed from examples of dispersing metal powders to nanosize. November 2023: Developed ultrasonic oscillation control technology to control nonlinear phenomena. January 2024: Developed technology to measure, analyze, and evaluate the interactions of ultrasonic vibrations. February 2024: Developed surface treatment technology using megahertz ultrasound. April 2024: Developed optimization technology for resonance phenomena and nonlinear phenomena.

• Concrete admixture
• Non-destructive testing
• others

Dynamic control technology for ultrasonic cleaning machines.

The Ultrasonic System Research Institute has developed ultrasonic cleaning technology utilizing the "Constructal Law" related to flow and shape. <References> 1) On Vibration From the Royal Institution's 133rd lecture "Vibration" I intend to describe almost all of the important fields of mechanical engineering here. [Author] Richard B. Bishop [Translator] Hidetaro Nakayama, Kodansha (1981, B-471) 2) Flow and Shape The evolution of all shapes is governed by the "Constructal Law," which aims to improve flow! [Authors] Adrian Bejan, J. Peder Zane [Translator] Hiroyuki Shibata, [Commentator] Shigeo Kimura, Kinokuniya (2013) 3) How Cybernetics Was Born [Author] Norbert Wiener [Translator] Yasuo Shizume, Misuzu Shobo (1956) Using the above as references and hints, we have organized the technology for measuring and utilizing "nonlinear effects" in ultrasonic propagation phenomena according to the "Constructal Law," which aims to improve flow, culminating in ultrasonic cleaning technology.

• pump
• Drainage and ventilation equipment
• others

A technology for stably utilizing fine bubbles with a spherical size of 20μm or less—nano-level cleaning method that controls ultrasonic acoustic flow.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing fine bubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: An ultrasonic transducer subjected to surface modification treatment using ultrasonic waves and fine bubbles. 2: An ultrasonic dedicated tank subjected to surface modification treatment using ultrasonic waves and fine bubbles. 3: A degassing and fine bubble (microbubble) generation liquid circulation system. 4: An optimization control system for ultrasonic waves and liquid circulation controlled by a control device. 5: An acoustic pressure management system using an ultrasonic tester. Note: The tank, transducer, and tools can be adjusted for acoustic characteristics through aging treatment. *Features This is an effective cleaning device using a dedicated ultrasonic tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank become insufficient. (The standard tank is modified for surface treatment using ultrasonic waves and fine bubbles.) Ultrasonic waves (cavitation and acoustic flow) are controlled according to the target and purpose of cleaning, stirring, and surface modification.

• pump
• Drainage and ventilation equipment
• Water Treatment

An ultrasonic system that easily controls the oscillation of megahertz ultrasound—applying technology to evaluate the propagation characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). **Technology for Controlling Nonlinear Ultrasonic Vibration Phenomena** 1) Control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator, tailored to the acoustic characteristics of the target object. 2) Manufacturing technology for an ultrasonic oscillation control probe that enables control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for an ultrasonic measurement probe that allows for the measurement of changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasonic waves according to specific objectives. Note: The dynamic control of ultrasonic waves is performed based on the analysis and evaluation of sound pressure data related to nonlinear phenomena, considering the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control. (Sound pressure measurement, analysis, confirmation, and evaluation are conducted using an ultrasonic tester.)

• Analysis and prediction system
• Other measuring instruments
• others

Ultrasonic probe capable of controlling ultrasonic propagation conditions above 900 MHz.

The Ultrasonic System Research Institute offers custom-made ultrasonic probes capable of controlling ultrasonic propagation states above 900 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to your objectives. Ultrasonic Probe: General Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to your needs regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, inspection, etc., based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials (such as glass containers), ultrasonic stimulation to structures and machine tools weighing several tons can be controlled with ultrasonic output below 20 W, even in a 5000-liter water tank.

• Non-destructive testing
• Other analytical equipment
• others

Ultrasonic probe-based sweep oscillation system - a technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed a new control technology for ultrasonic probes using original technology. This is an application technology for measurement systems using the new ultrasonic probe. We provide consulting services for the development, manufacturing, and control methods of dedicated ultrasonic probes tailored to specific purposes. Regarding the characteristics of piezoelectric elements, we develop and manufacture original ultrasonic probes based on analyses that consider elastic wave propagation and various vibration states (modes). For measurements, the probes can be connected to an oscilloscope for use. For oscillation, they can be connected to a function generator. By performing feedback analysis of sound pressure measurement data, it becomes possible to quantify and evaluate nonlinear ultrasonic phenomena (acoustic streaming) and cavitation effects. The ultrasonic probes are "made-to-order" based on the confirmed intended use.

• Non-destructive testing
• Other analytical equipment
• others

--- Ultrasonic Control System in Megahertz through Control of Nonlinear Phenomena in Ultrasound ---

The Ultrasonic System Research Institute has developed a technology that utilizes "the technology to control nonlinear phenomena of ultrasound" to "control ultrasonic stimulation according to its intended purpose." This technology controls ultrasound (cavitation and acoustic flow) tailored to specific objectives by measuring and confirming the interactions within containers, using ultrasonic control via a megahertz ultrasonic oscillation probe. Note: Ultrasonic Control By setting the oscillation conditions for sweep oscillation and pulse oscillation using two types of nonlinear resonant ultrasonic oscillation probes, it dynamically controls high-frequency propagation states above 30 MHz through high sound pressure resonance phenomena and harmonic generation phenomena (nonlinear phenomena). Note: Ultrasonic Control "Precision Cleaning Example" Sweep Oscillation: 70 kHz – 15 MHz, 15 W Pulse Oscillation: 13 MHz, 8 W Note: Ultrasonic Control "Nano-Level Stirring Example" Sweep Oscillation: 880 kHz – 22 MHz, 12 W Pulse Oscillation: 14 MHz, 10 W In particular, the dynamic characteristics of harmonics through acoustic flow control enable reactions and responses at the nano level. This has been applied and developed from examples of dispersing metal powder to nanosize.

• Non-destructive testing
• Vibration and Sound Level Meter
• Other Software

Dynamic control of ultrasound to achieve stress relaxation on metal surfaces.

The Ultrasonic System Research Institute has developed a completely new dynamic control technology for ultrasound by utilizing two function generators. By generating oscillations with two different waveforms (sweep), we have achieved a technique to control the nonlinear phenomena of ultrasound. Note: The generation of (10th order and higher) harmonics caused by original oscillation control is realized by resonating with low-frequency vibration phenomena, resulting in the generation of high-amplitude harmonics, which is a nonlinear (resonance) phenomenon of ultrasonic vibrations. By optimizing the ultrasonic propagation characteristics of various components according to their intended purpose, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology allows for the dynamic control of surface elastic wave changes according to the intended application. Practically, multiple (two types of) ultrasonic probes generate multiple (two types of) oscillations (sweep oscillation, pulse oscillation), which create complex vibration phenomena (original nonlinear resonance phenomena), achieving high sound pressure propagation states at high frequencies or low sound pressure levels at frequencies matched to the desired natural frequency.

• Analysis and prediction system
• Non-destructive testing
• Vibration and Sound Level Meter

Optimization technology based on measurement and analysis of ultrasonic propagation of the target.

<Dynamic Control System for Ultrasound> The propagation state of ultrasound is captured as a system, and analysis and control are performed. Many purposes for utilizing ultrasound involve predicting or controlling the nonlinear phenomena of ultrasound propagating through target objects or liquids. However, in many implementations, numerous issues have been pointed out due to the differences between the theory of cavitation and actual results. In response to such cases: 1) To eliminate obstacles, for ultrasound that changes over time, statistical data processing of sound pressure data is conducted, known as <Measurement and Analysis Technology for Ultrasound Propagation State>. 2) Based on the results of data analysis related to the target, the acoustic characteristics of the target are confirmed through <Technology for Detecting Acoustic Characteristics Related to Surface Elastic Waves of Target Objects and Acoustic Flow of Target Liquids>. 3) By confirming the characteristics, progress is made towards achieving dynamic control of ultrasound through <Technology for Controlling Nonlinear Phenomena with Sweep Oscillation Control for Multiple Ultrasounds>. Through these methods, the utilization state of ultrasound has been improved for efficient use, and there are numerous examples of original ultrasound control systems that achieve the intended use of ultrasound.

• pump
• Analysis and prediction system
• others

Ultrasonic cleaning system that achieves ultrasonic control tailored to the purpose.

This is an effective device using a dedicated ultrasonic tank (original manufacturing method). Due to the high efficiency of ultrasonic utilization, standard tanks lack sufficient strength and durability. Depending on the target and purpose, multiple ultrasonic waves and a degassing fine bubble generation liquid circulation device are controlled based on sound pressure measurement analysis for cleaning, stirring, and surface modification. We propose various combinations and usage (control) methods. The key point is to achieve an ultrasonic propagation state tailored to the target, focusing on the "dissolved oxygen concentration distribution" and "liquid circulation" within the dedicated tank. << Degassing Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gases to form. The above describes the state of the degassing liquid circulation device. 3) As the concentration of dissolved gases decreases, the bubble size of dissolved gases due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) smaller than 20μ are generated. The above describes the state of the degassing microbubble generation liquid circulation device.

• Other measuring instruments
• Scientific Calculation and Simulation Software
• others

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

• pump
• Scientific Calculation and Simulation Software
• others

Ultrasonic control technology based on the classification of nonlinear phenomena in which ultrasonic vibrations propagate.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibration propagation by analyzing measurement data of ultrasonic propagation states using bispectral analysis. The method developed in this instance estimates the linear and nonlinear resonance effects based on the dynamic characteristics (changes in nonlinear phenomena) of the main frequencies (power spectrum) related to the ultrasonic propagation state. From previous data analysis, we have been able to classify effective utilization methods into the following four types: 1: Linear type 2: Nonlinear type 3: Mixed type 4: Variable type There are numerous successful cases of device development and control settings based on each of the above types. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: The following tools will be used for analysis. Note: "R" is a free statistical processing language and environment.

• Other Software

Optimization technology for ultrasonic cleaning machines

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines, which propagate through the liquid, to set and control the state of ultrasonic cleaning machines according to specific purposes, taking into account the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology that considers "timbre." Note 2: The know-how involves settings related to the relationships between the cleaning machine, cleaning solution, and air at their respective boundaries. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has been made possible through degassing, aeration, ultrasound, and elastic wave dynamics on the tank surface.

• pump
• Other analytical equipment
• others

Nonlinear control technology for ultrasound based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed a technology to control nonlinear ultrasonic phenomena by utilizing the interactions generated from simultaneously oscillating two types of ultrasonic probes from one oscillation channel of a function generator. Note: Nonlinear (resonance) phenomena refer to the resonance phenomenon of ultrasonic vibrations that occurs due to the generation of harmonics resulting from original oscillation control, realized at high amplitudes through resonance phenomena. By optimizing the ultrasonic propagation characteristics of various materials according to their intended purpose, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology allows for the control of dynamic changes in surface elastic waves according to their intended use. In practical terms, the simultaneous oscillation (sweep oscillation, pulse oscillation) of multiple (two types of) ultrasonic probes generates complex vibration phenomena (original nonlinear resonance phenomena), achieving high sound pressure at high frequency propagation states, or low frequency propagation states at high sound pressure levels tailored to the desired natural frequency.

• Non-destructive testing
• Other measuring instruments
• Scientific Calculation and Simulation Software

- Development of manufacturing technology for ultrasonic probes that can control ultrasonic propagation conditions above 900 MHz -

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states above 900 MHz, based on the classification of ultrasonic propagation phenomena. We can manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is to confirm the ultrasonic propagation characteristics of the ultrasonic probes. The response characteristics to dynamic changes in ultrasonic waves are the most important. This characteristic determines the range of possible harmonic generation. Currently, we can manufacture for the following range: Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of sound pressure data analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding (measuring, analyzing, evaluating) the acoustic characteristics based on materials, shapes, and structures, we realize the desired ultrasonic propagation states. We offer consulting services for this technology. If you are interested, please contact us via email.

• Analysis and prediction system
• Vibration and Sound Level Meter
• others

Are you making progress on measures for the "2024 Problem"? The management of drivers' working hours is becoming stricter, and in the logistics field, reducing "waiting time for loading" has become an urgent issue. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability status, reducing unnecessary waiting and queuing, and shortening waiting times, thereby alleviating the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start taking measures against the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult us first.

We sincerely apologize for the inconvenience, but we will be closed for summer vacation during the following period. Closure period: August 9 (Saturday) to August 17 (Sunday), 2025 Inquiries received during this period will be addressed sequentially starting from August 18 (Monday). We appreciate your understanding and cooperation.

Thank you very much for visiting our booth at the "High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition." Thanks to you, we had many visitors and were able to conclude the event successfully. In addition to the "PPLB-445" displayed on the day, we have a variety of products available. For those who were unable to measure samples at the venue, we offer a trial measurement service. Furthermore, for those who would like to know more about our products and services, we also accept online meetings. We welcome inquiries from those who attended as well as those who could not make it this time due to scheduling conflicts. Please feel free to contact us.

Aioi System is pleased to announce the release of the low-power wireless display "NW2991-JP," which achieves long battery life. This product supports 920MHz band wireless communication and can be operated in conjunction with wired displays. It can be easily integrated into existing systems by simply adding a master unit. With a high-speed response time of under one second and a variety of display functions for text and barcodes, it supports a wide range of applications. ▼ For more details, please see the press release linked below ▼ ■ Main Features - Maintenance-free design with a battery life of one year (low power consumption) - Compatible with mixed operation with wired displays - High-speed response (under one second) and diverse display formats - Stable communication in the 920MHz band ■ You can see the actual product at the exhibition This product will be displayed at the TOPPAN booth during the International Logistics Comprehensive Exhibition 2025, 4th INNOVATION EXPO. We invite you to visit the venue, see the actual product, and experience its performance. Dates: September 10 (Wed) - 12 (Fri), 2025 Venue: Tokyo Big Sight (Halls 4-8) Booth No: 5-907 (TOPPAN booth) Exhibition official website ▶ linked below We sincerely look forward to your visit.

Thank you very much for visiting our booth at the "Monozukuri World (Measurement, Inspection, and Sensor Exhibition) 2025." Thanks to you, we had many visitors, and the event concluded successfully. In addition to the "PPLB-445" showcased on the day, we have a variety of products available. For those who were unable to conduct sample measurements at the venue, we offer a trial measurement service. Furthermore, for those who would like to learn more about our products and services, we also accept online meetings. We welcome inquiries from those who attended, as well as those who were unable to come this time due to scheduling conflicts. Please feel free to reach out to us.