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  3. 超音波システム研究所
  4. Development of design technology for ultrasonic systems.
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  • Sep 05, 2022
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Sep 05, 2022

Development of design technology for ultrasonic systems.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed application technologies for ultrasonic systems using a quantum mechanics model based on "the mathematics of the shape and sound of drums" and "fundamental experiments and analyses on ultrasonic propagation phenomena." As a fundamental application of this technology, we have realized rational design techniques and standards for ultrasonic systems tailored to the purposes of ultrasonic utilization. The technology developed this time was achieved through an abstract algebra model that adapts the oscillation and propagation states of ultrasound to the quantum mechanical wave function. Unlike previous development methods, we determine the control conditions of the system by interpreting the energy levels (corresponding to the order of harmonics) of the ultrasonic propagation state of the target object as perturbations (results from bispectral analysis) of nonlinear phenomena and sound (low-frequency vibrations). Furthermore, through the "evaluation technology for ultrasonic devices" at the Ultrasonic System Research Institute, we have confirmed specific effects of this method. As application examples, there has been an increase in proposals for "ultrasonic welding," "ultrasonic processing," and "ultrasonic plating," among others.
Design technology of ultrasonic systems
Design technology of ultrasonic systems
Design technology of ultrasonic systems
Design technology of ultrasonic systems
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Control technology for nonlinear ultrasonic sweep oscillation based on the classification of ultrasonic propagation phenomena.

Dynamic control technology of ultrasound through sweeping oscillation of multiple ultrasonic probes.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibrations propagation through the measurement and analysis of ultrasonic propagation states. Based on this classification, we have developed a nonlinear sweep oscillation control technology for ultrasound using a nonlinear resonant ultrasonic oscillation probe. This ultrasonic sweep oscillation control technology dynamically controls the linear and nonlinear resonance effects according to the main frequency (power spectrum) related to the propagation state of the ultrasound, based on the dynamic characteristics (changes in nonlinear phenomena). From previous experiments and data measurement analyses, we have been able to classify effective utilization methods into the following four recommended controls: 1. Two types of sweep oscillation control (linear type) 2. Three types of sweep oscillation control (nonlinear type) 3. Four types of sweep oscillation control (mixed type) 4. Dynamic control (variable type) based on the combinations above. Furthermore, the variable type can be classified into the following three control types based on the sweep oscillation conditions: 1. Linear variable control type 2. Nonlinear variable control type 3. Mixed variable control type (dynamic variable type)

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Ultrasonic Oscillation Control System (Ultrasonic System Research Institute)

Technology for Controlling Nonlinear Phenomena of Ultrasound

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). << Technology to Control Nonlinear Phenomena of Ultrasound >> 1) A control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator to match the acoustic characteristics of the target object. 2) Manufacturing technology for ultrasonic oscillation control probes that enable control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for ultrasonic measurement probes that make it possible to measure changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasound according to the intended purpose. Note: Based on the analysis and evaluation of sound pressure data related to nonlinear phenomena concerning the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control, we perform dynamic control of ultrasound (measurements, analysis, confirmation, and evaluation of sound pressure are conducted using an ultrasonic tester).

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Development technology for ultrasonic propagation control systems for various solvents.

Development of an ultrasonic probe utilizing the acoustic properties of Teflon rods (with iron cores).

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control system for various solvents (such as hydrofluoric acid and hydrochloric acid) using Teflon (PTFE). By confirming the basic acoustic properties (response characteristics, propagation characteristics) of Teflon rods (with iron cores), it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, variations, etc.). Specifically, using two types of ultrasonic oscillation control probes, we set oscillation conditions based on measurements and analyses of the intended purpose and interactions, combining sweep oscillation and pulse oscillation. In particular, to control low-frequency resonance phenomena, we utilize high-frequency nonlinear phenomena. Therefore, sound pressure measurements require a measurement range of over 100 MHz. The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are establishing and confirming new evaluation criteria (parameters) that indicate the appropriate state of ultrasound for the intended purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Fluctuation characteristics - Effects due to interactions

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Ultrasonic probe characterization technology

Application technologies of <control, measurement, analysis, evaluation> using ultrasonic testers.

The Ultrasonic System Research Institute has developed a new ultrasonic characteristic evaluation technology using megahertz ultrasonic oscillation, based on the analysis results of ultrasonic data propagating on the surface of target objects. This method applies measurement and analysis technology for "sound pressure and vibration" controlled by ultrasonic probe oscillation. We provide consulting and evaluation technology explanations tailored to the development of ultrasonic probes suited to the target object's surface propagation vibration modes. This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the target object, it is possible to detect new features regarding the surface condition of the target object. In particular, it serves as a fundamental technology for surface inspection of substrate components and preliminary evaluation of precision cleaning parts, utilizing response characteristics derived from combinations of oscillation and reception, establishing new evaluation parameters for ultrasonic vibrations. By constructing and modifying a logical model based on the measurement, analysis, and evaluation of the dynamic characteristics of ultrasonic surface elastic wave propagation phenomena, we have enabled effective utilization tailored to the objectives (evaluation).

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Ultrasonic dedicated tank (design, manufacturing, development, consulting support)

Design, development, manufacturing, and technology of ultrasonic equipment tailored to specific purposes based on the measurement and analysis of ultrasonic vibrations—aging treatment of ultrasonic equipment.

Development of a Dedicated Ultrasonic Tank The Ultrasonic System Research Institute has developed a dedicated ultrasonic tank by applying measurement technology related to the propagation state of ultrasound. As a result of using the newly developed dedicated ultrasonic tank for ultrasonic cleaning and surface modification, it has become easier to control not only the utilization efficiency of ultrasound but also the propagation states of cavitation and acceleration. This represents a completely new manufacturing technology (Note) for tanks and surface treatment technology, and it has been confirmed to be a significant achievement through measurement and analysis of the states. Note: Original design, manufacturing, and adjustment methods. This method and technical know-how are offered as part of our consulting services. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response mulnos: power contribution rate

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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Development technology for ultrasonic systems (consulting support)

Development of an original ultrasonic system utilizing surface elastic wave control technology based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed applied technologies that utilize surface acoustic waves through ultrasonic control. By combining ultrasound and surface acoustic waves, we achieve dynamic control of ultrasonic propagation. The key point is the ability to efficiently control nonlinear phenomena caused by surface acoustic waves. As specific technologies, we have developed system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with water tanks and tools, tailored to specific purposes (cleaning, stirring, stress relief, inspection, etc.). As a result of utilizing measurement and analysis techniques for ultrasonic propagation states, we have confirmed the realization of harmonic control and the ability to adjust nonlinear phenomena. Our know-how lies in confirming and responding to the acoustic characteristics of the system (measurement, analysis, evaluation).

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Ultrasonic oscillation control system with a maximum frequency of 25 MHz (manufactured and sold)

We manufacture and sell an "oscillation system at 20 MHz" that allows for easy control of megahertz ultrasonic oscillation.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control system that applies acoustic characteristic analysis and evaluation technology related to the manufacturing of original products: ultrasonic oscillation probes. This is a new application system for cleaning, modification, inspection, and more using ultrasonic waves. It is also possible to apply control through the combination of low-frequency vibrations and sounds. Developed from an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model, this application system technology has been created. The key point is the utilization of surface acoustic waves. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object (Note 1), it is important to address it as an original nonlinear resonance phenomenon (Notes 2, 3). Note 1: Propagation characteristics of ultrasonic waves - Nonlinear characteristics - Response characteristics - Fluctuation characteristics - Effects due to interactions Note 2: Original nonlinear resonance phenomenon The occurrence of harmonics generated by original oscillation control, realized at high amplitudes through resonance phenomena, leads to the resonance phenomenon of ultrasonic vibrations. Note 3: Transient ultrasonic stress wave

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Sweep oscillation control system below 1 MHz

Ultrasonic oscillation control system using a commercial function generator and ultrasonic oscillation probe.

The Ultrasonic System Research Institute has published a method for applying the "Ultrasonic Oscillation System (1 MHz)," which allows for easy control of ultrasonic oscillation, through timer control. Specific examples: 1) Preventing the deterioration of machining oil by irradiating it with ultrasound at night. 2) Improving quality through ultrasonic irradiation on NC machines. 3) Irradiating shelves that store metal and resin parts with ultrasound (surface modification). 4) Improving fluidity and uniformity of concentration by irradiating plating solutions, cleaning solutions, solvents, etc., with ultrasound. 5) Enhancing welding quality by irradiating welding machines with ultrasound. 6) Relieving surface residual stress by irradiating brazing devices and bending processing devices with ultrasound. 7) Improving cleaning levels by irradiating ultrasonic cleaning machines with ultrasound. ... ... 19) Others: 1: Combined use with various vibrations (e.g., motors, etc.). 2: Maintenance through ultrasonic irradiation during holidays (2-3 hours). 3: Aging treatment through ultrasonic irradiation. ... ... Combined use with fine bubbles. Combined oscillation control of multiple ultrasonic sources. Use of ultrasonic propagation tools.

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Nanolevel stirring technology utilizing nonlinear phenomena of ultrasound.

Technology for stirring, emulsifying, dispersing, and grinding at the nanoscale using techniques to control nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed an effective stirring (emulsification, dispersion, grinding) technology utilizing "technology to control nonlinear phenomena of ultrasound (acoustic flow)." This technology controls ultrasound (cavitation, acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers through surface inspection, ultrasonic tanks, and other items. Furthermore, it realizes effective ultrasonic (cavitation, acoustic flow) propagation states tailored to the structure, material, and acoustic properties of specific target objects, by controlling the oscillation of ultrasound in accordance with the interactions between glass containers, ultrasound, and target objects. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nano level. It has been applied and developed from examples of dispersing metal powders to nanosize. November 2023: Developed ultrasonic oscillation control technology to control nonlinear phenomena. January 2024: Developed technology to measure, analyze, and evaluate the interactions of ultrasonic vibrations. February 2024: Developed surface treatment technology using megahertz ultrasound. April 2024: Developed optimization technology for resonance phenomena and nonlinear phenomena.

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Surface modification technology through nonlinear oscillation control of ultrasound (stress relaxation and uniformity).

Surface modification treatment using ultrasonic propagation control above 200 MHz.

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation of ultrasound by analyzing and applying measurement, analysis, and control techniques related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates residual stress on the surface of components and homogenizes the entire surface. This technology for alleviating surface residual stress improves the fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasound propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a stimulus within a certain range that includes nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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Castem Co., Ltd. will exhibit at the "Monozukuri World Osaka - Mechanical Components Technology Exhibition" held at Intex Osaka from Wednesday, October 1 to Friday, October 3, 2025. We will showcase lost-wax precision casting and MIM (Metal Injection Molding) products, as well as introduce our new technology, mold-less casting "Digital Cast." In addition to our popular casting demonstrations, we will present case studies on solving issues related to metal parts. Please utilize our "Technical Consultation Booth" to learn about optimal manufacturing methods tailored to your needs, from ultra-small lots to mass production. 【Exhibition Overview】 Dates: October 1 (Wed) - October 3 (Fri), 2025, 10:00 AM - 5:00 PM Venue: Intex Osaka (1-5-102 Nanko-Kita, Suminoe-ku, Osaka City, Osaka Prefecture) Exhibition Booth Number: Hall 6, B Hall 51-1 Pre-registration allows for smooth entry. It is convenient to register via the URL below before your visit. We sincerely look forward to your attendance. https://www.manufacturing-world.jp/osaka/ja-jp/register.html?code=1431877272389396-VEK

Sep 26, 2025

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