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  3. 超音波システム研究所
  4. Development of "ultrasonic processing technology" utilizing acoustic characteristics.
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  • May 13, 2022
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May 13, 2022

Development of "ultrasonic processing technology" utilizing acoustic characteristics.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed "ultrasonic oscillation control (processing) technology" that utilizes the acoustic characteristics (vibration response characteristics and nonlinear phenomena) of objects (tools, target items, etc.) through a sound pressure measurement analysis device (ultrasonic tester) and a megahertz ultrasonic oscillation control probe. With the technology developed this time, it has become possible to control the vibration phenomena on target objects through "ultrasonic oscillation and output control," enabling dynamic control of ultrasonic vibrations (cleaning, processing, stirring, etc.) as a nonlinear effect of ultrasonic vibrations using the oscillation control probe. This is an effective ultrasonic utilization technology tailored to specific purposes for processing, cleaning, surface modification, and promoting chemical reactions. There are interactions with the acoustic characteristics of cutting tools (drills, reamers, cutters, knives, etc.) and the size and material of cutting oils, jigs, and target objects, making the analysis complex, but various applications based on sound pressure measurement analysis become possible.
Ultrasonic processing technology
Ultrasonic processing technology
Ultrasonic processing technology
Ultrasonic processing technology
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Utilization Technology of Surface Acoustic Waves
1) Analysis of nonlinear phenomena of ultrasound and surface acoustic waves 2) Analysis of ultrasound propagation phenomena using machining oils 3) Dynamic analysis of the flow of machining oils 4) Application of surface inspection technology for parts using ultrasound 5) Application of an original logical model regarding ultrasound propagation phenomena
Vibration Measurement Technology Using Ultrasound
Vibration Measurement Technology Using Ultrasound

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Ultrasonic probe oscillation method (consulting support for control know-how)

Ultrasonic probe-based sweep oscillation system - a technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed a new control technology for ultrasonic probes using original technology. This is an application technology for measurement systems using the new ultrasonic probe. We provide consulting services for the development, manufacturing, and control methods of dedicated ultrasonic probes tailored to specific purposes. Regarding the characteristics of piezoelectric elements, we develop and manufacture original ultrasonic probes based on analyses that consider elastic wave propagation and various vibration states (modes). For measurements, the probes can be connected to an oscilloscope for use. For oscillation, they can be connected to a function generator. By performing feedback analysis of sound pressure measurement data, it becomes possible to quantify and evaluate nonlinear ultrasonic phenomena (acoustic streaming) and cavitation effects. The ultrasonic probes are "made-to-order" based on the confirmed intended use.

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Ultrasonic sound pressure measurement analysis system "Ultrasonic Tester NA"

We will measure, analyze, and evaluate the propagation state of ultrasound using an ultrasonic tester.

Features (for standard specifications) * Measurement (analysis) frequency range Specification: 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Attached software for time series data analysis This is a measurement system using an ultrasonic probe. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances. Ultrasonic Probe: Outline Specifications Measurement range: 0.01 Hz to 10 MHz Oscillation range: 1 kHz to 25 MHz Propagation range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass... Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Surface modification technology using surface elastic waves of ultrasonic probes.

- Surface modification technology (stress relaxation and uniformity) through nonlinear oscillation control of original ultrasonic probes -

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by utilizing measurement, analysis, and control technologies related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed and advanced technology to efficiently alleviate residual stress on the surface of components. This technology for alleviating surface residual stress improves fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods and tools that realize effective dynamic changes in the target object as stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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Development and manufacturing technology of ultrasonic propagation tools based on the control of surface acoustic wave propagation.

We provide consulting services for the development methods of ultrasonic propagation tools tailored to various usage purposes. --Application of sound pressure measurement and analysis technology--

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 900 MHz, and has created new ultrasonic propagation tools. This technology is available for consulting. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we can achieve propagation states tailored to specific purposes regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials (such as glass containers), ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W.

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Development technology for control systems based on the original ultrasonic model.

To stabilize the effects of cavitation, a statistical perspective is essential — a technology to optimize nonlinear ultrasonic phenomena according to specific purposes.

<Regarding the Creation of Logical Models> (Using Information Quantity Criteria) 1) Based on various fundamental technologies, clearly recognize the "information data group," DS = (D1, D2, D3), related to the subject, consisting of: D1 = Objective knowledge (theory supported by academic logic) D2 = Empirical knowledge (results obtained so far) D3 = Observational data (current state) and create multiple model proposals from its organizational use. 2) Understand statistical thinking as a method of realizing information acquisition through the composition of the information data group (DS) and the repeated proposal and verification of models based on it. 3) Determine the optimal model by comparing various models using evaluation methods such as AIC. 4) Construct ultrasonic devices and systems based on the created models. 5) Considering time and efficiency, the following responses are proposed: 5-1) Taking into account the "logical model creation matters," create "intuitive models" for multiple people to examine. 5-2) Modify and review the models based on actual data and new information. 5-3) Enter into specific discussions about devices and systems based on models that the review members can agree upon.

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Ultrasound system (manufacturing, sales, and consulting support)

---Optimization Technology for Ultrasonic Utilization---

The Ultrasonic System Research Institute provides the following services through its original products: ultrasonic systems (sound pressure measurement analysis, oscillation control). 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services related to ultrasonic utilization technology << Manufacturing and Sales >> 1) Original product: Ultrasonic system (sound pressure measurement analysis, oscillation control) System overview (standard system): - Ultrasonic tester NA 10MHz type - Oscillation system 20MHz type Price: 281,050 yen (including tax: 10% consumption tax) 2) Degassing fine bubble generation liquid circulation device Device overview: - Magnetic pump (Iwaki Magnetic Pump MD series MD-70RZ) - Timer - Hose and others Price: 99,000 yen (including tax: 10% consumption tax) 3) Other (onsite support: delivery, installation, operation explanation, etc.) Consulting fees (Estimates will be proposed based on the conditions for onsite visits...)

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Surface treatment technology using dynamic control of ultrasound and fine bubbles.

Acoustic flow control technology using ultra-fine bubbles and megahertz ultrasound.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz (1-20 MHz) ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Ultrasonic Oscillation Control System (Ultrasonic System Research Institute)

Technology for Controlling Nonlinear Phenomena of Ultrasound

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). << Technology to Control Nonlinear Phenomena of Ultrasound >> 1) A control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator to match the acoustic characteristics of the target object. 2) Manufacturing technology for ultrasonic oscillation control probes that enable control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for ultrasonic measurement probes that make it possible to measure changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasound according to the intended purpose. Note: Based on the analysis and evaluation of sound pressure data related to nonlinear phenomena concerning the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control, we perform dynamic control of ultrasound (measurements, analysis, confirmation, and evaluation of sound pressure are conducted using an ultrasonic tester).

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Ultrasonic sound pressure measurement analysis system (10MHz oscilloscope type)

Ultrasound measurement and analysis can be easily performed with the ultrasound tester NA (10MHz oscilloscope type).

The Ultrasonic System Research Institute (located in Hachioji City, Tokyo) has developed the Ultrasonic Tester NA (100MHz oscilloscope type), which makes ultrasonic measurement and analysis easy. Features (Standard Specifications) - Measurement (Analysis) Frequency Range: 0.1Hz to 10MHz - Ultrasonic Oscillation: 1Hz to 1MHz - Capable of measuring surface vibrations - Continuous measurement for 24 hours - Simultaneous measurement of any two points - Display of measurement results in graph form - Attached software for time-series data analysis This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances.

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Online Seminar: Ultrasonic Cleaning - Target: Only one company -

Let's take this opportunity to learn ultrasonic cleaning, which enables the removal of complex shapes and fine dirt, from scratch!

The Ultrasonic System Research Institute will conduct an ultrasonic seminar as follows: While confirming actual cases through videos, let's deepen our understanding of the basics of ultrasonic cleaning and the cleaning (surface treatment) of new materials and new processing! Instructor: Kazuyuki Saiki Representative, Ultrasonic System Research Institute Mechanical Engineering, System Technology Date: [Month] [Day], 2024, 13:00 - 16:00 Target: Only one company Tuition Fee: 33,000 yen (including tax), which includes the cost of materials. Venue: Online course Online conditions and number of participants to be discussed separately. Regarding the content We will propose themes, cleaning levels, and technical content tailored to your needs.

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