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  6. Online Seminar: Ultrasonic Cleaning - Target: Only one company -

Online Seminar: Ultrasonic Cleaning - Target: Only one company -

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last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Let's take this opportunity to learn ultrasonic cleaning, which enables the removal of complex shapes and fine dirt, from scratch!

The Ultrasonic System Research Institute will conduct an ultrasonic seminar as follows: While confirming actual cases through videos, let's deepen our understanding of the basics of ultrasonic cleaning and the cleaning (surface treatment) of new materials and new processing! Instructor: Kazuyuki Saiki Representative, Ultrasonic System Research Institute Mechanical Engineering, System Technology Date: [Month] [Day], 2024, 13:00 - 16:00 Target: Only one company Tuition Fee: 33,000 yen (including tax), which includes the cost of materials. Venue: Online course Online conditions and number of participants to be discussed separately. Regarding the content We will propose themes, cleaning levels, and technical content tailored to your needs.

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Online Seminar: Ultrasonic Cleaning - Target: Only one company -

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  • Related Link - http://ultrasonic-labo.com/?p=12973

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basic information

● Seminar Program 1. Materials (We hope you will review them in advance) Basic Knowledge of Cleaning 1.1 Purpose and Principles of Cleaning 1.2 Energy of Cleaning 1.3 Methods of Cleaning 1.4 General Cleaning Processes 1.5 Cleaning Solutions (Detergents, Solvents, etc.) 1.6 Methods for Confirming and Evaluating Cleaning Effectiveness 1.7 Examples of Cleaning Systems 2. Explanations through Various Videos 2.1 Explanation of Cleaning Technologies 2.2 Explanation of Ultrasonic and Fine Bubbles 2.3 Explanation of Cleaning Know-How << Application of Ultrasonic Cleaning Technology in Practice >> 3. Ultrasonic Cleaning Technology 3.1 Basic Information on Ultrasonic Cleaning (Cavitation) 3.2 Optimization Techniques for Ultrasound (Dynamic Control) 3.3 Essence of Ultrasonic Cleaning (Acoustic Flow as a Nonlinear Phenomenon) 4. Problem-Solving Techniques for Cleaning (Troubleshooting) ◎ Responses Including Q&A -- Ultrasonic Cleaning Technology Know-How -- 1. Basic Information on Ultrasonic Cleaning (Cavitation) 2. Optimization Techniques for Ultrasound (Dynamic Control) 3. Essence of Ultrasonic Cleaning (Acoustic Flow as a Nonlinear Phenomenon)

Price information

Tuition fee: 33,000 yen (including tax), which includes the cost of textbooks.

Price range

P2

Delivery Time

P2

Applications/Examples of results

■ Seminar Points Learn the basics of ultrasonic cleaning from the ground up, and significantly improve technology through case studies and know-how. Key points of basic knowledge about cleaning, including the purpose and principles of cleaning, methods, evaluation of cleaning effectiveness, and specific examples of cleaning systems. Key points on cleaning technology, ultrasonic waves, fine bubbles, and cleaning know-how. Fundamental aspects of ultrasonic cleaning (cavitation), optimization techniques for ultrasound (dynamic control), and key points for applying ultrasonic cleaning technology in practice. Key points for problem-solving techniques in cleaning (troubleshooting). ■ Target Audience Individuals who want to approach ultrasonic cleaning from the basics. Those working on improving ultrasonic cleaning. Individuals who are actually performing ultrasonic cleaning. Those maintaining and managing ultrasonic cleaning machines. Individuals interested in nonlinear phenomena of ultrasound. Those considering new ultrasonic cleaning methods. Individuals exploring surface treatment using ultrasound. Propagation characteristics of ultrasound: 1) Detection of vibration modes (self-correlation) 2) Detection of nonlinear phenomena (bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

Detailed information

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    Ultrasonic cleaner

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    Ultrasonic cleaner

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    Ultrasonic cleaner

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    Ultrasonic cleaner

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    Ultrasonic control

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    Megahertz ultrasonic cleaning system

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    Evaluation of ultrasonic cleaning tanks

catalog(18)

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Ultrasonic cleaning device using a degassed fine bubble generation liquid circulation system.

Ultrasonic cleaning device using a degassed fine bubble generation liquid circulation system.

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Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles)

Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles)

TECHNICAL
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Ultrasonic Cleaning Technology Know-How Document (Excerpt)

Ultrasonic Cleaning Technology Know-How Document (Excerpt)

TECHNICAL
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Ultrasonic Cleaning Technology Documentation

Ultrasonic Cleaning Technology Documentation

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Surface treatment technology using fine bubbles and ultrasound - relaxation treatment of surface residual stress through optimization technology of acoustic flow.

Surface treatment technology using fine bubbles and ultrasound - relaxation treatment of surface residual stress through optimization technology of acoustic flow.

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Effect of Surface Residual Stress Relaxation of Ultrasonic Transducers: Application Case of Shotless Peening Technology Using Fine Bubbles and Megahertz Ultrasonics.

Effect of Surface Residual Stress Relaxation of Ultrasonic Transducers: Application Case of Shotless Peening Technology Using Fine Bubbles and Megahertz Ultrasonics.

TECHNICAL
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Development and manufacturing support for ultrasound probes - Consulting support for manufacturing technology know-how -

Development and manufacturing support for ultrasound probes - Consulting support for manufacturing technology know-how -

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Ultrasonics used in cleaning - Propagation phenomena of ultrasonic vibrations - Basic technical documentation

Ultrasonics used in cleaning - Propagation phenomena of ultrasonic vibrations - Basic technical documentation

TECHNICAL
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Ultrasonic Technology Data - New Ultrasonic Cleaning - Ver 2 - Ultrasonic System Research Institute

Ultrasonic Technology Data - New Ultrasonic Cleaning - Ver 2 - Ultrasonic System Research Institute

TECHNICAL
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A technology for relieving residual stress on metal surfaces through the control of megahertz ultrasonic oscillation.

A technology for relieving residual stress on metal surfaces through the control of megahertz ultrasonic oscillation.

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Ultrasonic oscillation system (20 MHz) using a commercially available function generator.

Ultrasonic oscillation system (20 MHz) using a commercially available function generator.

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Seminar Text: "Basics of Ultrasonic Cleaning and Case Studies/ Troubleshooting"

Seminar Text: "Basics of Ultrasonic Cleaning and Case Studies/ Troubleshooting"

TECHNICAL
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Ultrasonic cleaning machine using a degassed fine bubble generation liquid circulation device.

Ultrasonic cleaning machine using a degassed fine bubble generation liquid circulation device.

TECHNICAL
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Ultrasonic cleaner (Deaeration fine bubble generation liquid circulation system) Ver2

Ultrasonic cleaner (Deaeration fine bubble generation liquid circulation system) Ver2

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Integration of Ultrasonic Phenomena and Logical Models - Original Ultrasonic Technology -

Integration of Ultrasonic Phenomena and Logical Models - Original Ultrasonic Technology -

TECHNICAL
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Ultrasonic cleaning technology based on sound pressure measurement and analysis.

Ultrasonic cleaning technology based on sound pressure measurement and analysis.

TECHNICAL
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Optimization technology for ultrasonic tanks and liquid circulation.

Optimization technology for ultrasonic tanks and liquid circulation.

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Precision cleaning technology using megahertz ultrasonic waves - Case study in the plating process.

Precision cleaning technology using megahertz ultrasonic waves - Case study in the plating process.

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News about this product(4)

Ultrasonic sound pressure measurement analysis

Technical documentation on ultrasonic sound pressure measurement.

  • Company news

<<Analysis and Evaluation of Ultrasonic Sound Pressure Data>> 1) Regarding time series data, we will analyze and evaluate the statistical properties of the measurement data (stability and changes of ultrasonic waves) through feedback analysis using a multivariate autoregressive model. 2) The effects of the oscillation part due to ultrasonic oscillation will be analyzed and evaluated in terms of the response characteristics of ultrasonic vibration phenomena concerning the surface condition of the target object through impulse response characteristics and autocorrelation analysis. 3) The interaction between the oscillation and the target object (cleaning items, cleaning solutions, water tanks, etc.) will be evaluated through the analysis of power contribution rates. 4) Regarding the use of ultrasonic waves (cleaning, processing, stirring, etc.), we will analyze and evaluate the dynamic characteristics of ultrasonic waves based on the nonlinear phenomena (results of bispectral analysis) of the target object (propagation of surface elastic waves) or the ultrasonic waves propagating in the target liquid, which are the main factors of the ultrasonic effect. This analysis method is realized based on previous experience and achievements by adapting the dynamic characteristics of complex ultrasonic vibrations to the analysis methods of time series data. The following tool will be used for the analysis: "R," a free statistical processing language and environment.

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Ultrasonic system (ultrasonic cleaner)

Custom support for ultrasonic systems (ultrasonic cleaners)

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The Ultrasonic System Research Institute has developed custom technology for ultrasonic systems that achieve ultrasonic control tailored to specific purposes using two types of ultrasonic transducers. System Overview 1: Two types of ultrasonic transducers (standard types: 28 kHz, 72 kHz) 2: Ultrasonic dedicated tank (standard type: internal dimensions: 500*310*340 mm) 3: Degassing and microbubble generation liquid circulation system 4: Optimization control system for ultrasonic output and liquid circulation volume *Features This is an effective device using a dedicated ultrasonic tank. Due to the efficient use of ultrasound, conventional tanks are insufficient in strength and durability. Cleaning, stirring, surface modification... depending on the target and purpose, the control combines two types of ultrasonic transducers. <Combination Examples> 1: 38 kHz, 70 kHz 2: 25 kHz, 38 kHz 3: 24 kHz, 68 kHz ... The key points are the accurate measurement, analysis, and confirmation of the ultrasonic oscillation frequency, and the realization of the ultrasonic propagation state based on the analysis and the purpose of ultrasonic use, involving the "liquid" and "liquid circulation" within the dedicated tank.

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Ultrasonic processing technology

Development of "ultrasonic processing technology" utilizing acoustic characteristics.

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The Ultrasonic System Research Institute has developed "ultrasonic oscillation control (processing) technology" that utilizes the acoustic characteristics (vibration response characteristics and nonlinear phenomena) of objects (tools, target items, etc.) through a sound pressure measurement analysis device (ultrasonic tester) and a megahertz ultrasonic oscillation control probe. With the technology developed this time, it has become possible to control the vibration phenomena on target objects through "ultrasonic oscillation and output control," enabling dynamic control of ultrasonic vibrations (cleaning, processing, stirring, etc.) as a nonlinear effect of ultrasonic vibrations using the oscillation control probe. This is an effective ultrasonic utilization technology tailored to specific purposes for processing, cleaning, surface modification, and promoting chemical reactions. There are interactions with the acoustic characteristics of cutting tools (drills, reamers, cutters, knives, etc.) and the size and material of cutting oils, jigs, and target objects, making the analysis complex, but various applications based on sound pressure measurement analysis become possible.

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Vibration experiment video using sound pressure measurement analysis system.

Video of oscillation experiments using an ultrasonic sound pressure measurement analysis system.

  • Company news

The Ultrasonic System Research Institute has released an experimental video utilizing the ultrasonic oscillation function of the ultrasonic tester NA (oscilloscope 100MHz type), which makes measurement and analysis of ultrasound easy. System Overview (Ultrasonic Tester NA 100MHz Type) 1. Price: 264,000 yen (including tax: 10% consumption tax) 2. Contents: - 1 dedicated probe for measuring sound pressure of ultrasonic cleaners - 1 general-purpose ultrasonic measurement probe - 1 oscilloscope set - 1 set of analysis software, manual, and various installation sets 3. Features (Specifications): - *Measurement (Analysis) Frequency Range: Specification 0.1Hz to 100MHz - *Ultrasonic Oscillation: Specification 1Hz to 1MHz - *Capable of measuring surface vibrations - *Continuous measurement for 24 hours - *Simultaneous measurement of any two points - *Display of measurement results in graph form - *Attached analysis software for time-series data This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances.

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Company information

超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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