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  4. Welding technology using megahertz ultrasonic waves - addressing uniformity of welding temperature.
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  • Sep 28, 2022
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Sep 28, 2022

Welding technology using megahertz ultrasonic waves - addressing uniformity of welding temperature.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute, in collaboration with Fuji High Pressure Flexible Hose Co., Ltd., has applied for a patent regarding welding technology, utilizing an ultrasonic oscillation control probe for welding methods. Patent Application No. 2021-159990. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 700 MHz - Material: Stainless steel, steel materials, etc. - Oscillation Equipment: Example - Function Generator Oscillation Method Control settings are made corresponding to the acoustic characteristics of the target object. As a result, by controlling the original nonlinear resonance phenomenon, we achieve ultrasonic propagation states tailored to specific purposes. This is a new ultrasonic control technology based on the measurement, analysis, and evaluation of ultrasonic propagation states for precision cleaning, processing, stirring, inspection, and more. By utilizing the acoustic characteristics (surface elastic waves) of various materials, ultrasonic stimulation of structures and machinery weighing several tons can be controlled with an ultrasonic output of less than 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.
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The Ultrasonic System Research Institute has developed a completely new <vibration measurement technology> using its original product (ultrasonic tester). The ultrasonic sound pressure measurement analysis technology developed so far applies the "measurement, analysis, and control" technology related to the nonlinear phenomena of ultrasound. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we have developed technology that can <measure, analyze, and evaluate> vibration states from low frequencies (0.001 Hz) to high frequencies (700 MHz). Regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails... as well as the vibrations at the moment of metal melting during welding and instantaneous vibrations during machining, we have made it possible to respond with vibration control and management based on the measurement and analysis of new vibration phenomena. This is a new method and technology, and various application cases have developed from the analysis results so far. In particular, continuous data collection for a standard measurement time of 72 hours is possible, allowing measurement of low-frequency vibrations and irregularly fluctuating vibrations (maximum measurement can be overwritten over a continuous period of 14 days).

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Ultrasonic sound pressure measurement analysis system (10MHz oscilloscope type)

Ultrasound measurement and analysis can be easily performed with the ultrasound tester NA (10MHz oscilloscope type).

The Ultrasonic System Research Institute (located in Hachioji City, Tokyo) has developed the Ultrasonic Tester NA (100MHz oscilloscope type), which makes ultrasonic measurement and analysis easy. Features (Standard Specifications) - Measurement (Analysis) Frequency Range: 0.1Hz to 10MHz - Ultrasonic Oscillation: 1Hz to 1MHz - Capable of measuring surface vibrations - Continuous measurement for 24 hours - Simultaneous measurement of any two points - Display of measurement results in graph form - Attached software for time-series data analysis This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances.

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Ultrasonic oscillation control system with a maximum frequency of 25 MHz (manufactured and sold)

We manufacture and sell an "oscillation system at 20 MHz" that allows for easy control of megahertz ultrasonic oscillation.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control system that applies acoustic characteristic analysis and evaluation technology related to the manufacturing of original products: ultrasonic oscillation probes. This is a new application system for cleaning, modification, inspection, and more using ultrasonic waves. It is also possible to apply control through the combination of low-frequency vibrations and sounds. Developed from an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model, this application system technology has been created. The key point is the utilization of surface acoustic waves. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object (Note 1), it is important to address it as an original nonlinear resonance phenomenon (Notes 2, 3). Note 1: Propagation characteristics of ultrasonic waves - Nonlinear characteristics - Response characteristics - Fluctuation characteristics - Effects due to interactions Note 2: Original nonlinear resonance phenomenon The occurrence of harmonics generated by original oscillation control, realized at high amplitudes through resonance phenomena, leads to the resonance phenomenon of ultrasonic vibrations. Note 3: Transient ultrasonic stress wave

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Ultrasonic processing technology consulting - Control of megahertz ultrasonic oscillation -

Consulting on oscillation control technology for megahertz ultrasound based on ultrasonic (propagation state) measurement and analysis—oscillation waveforms and control know-how.

The Ultrasonic System Research Institute has developed "ultrasonic oscillation control (processing) technology" that utilizes the acoustic characteristics (vibration response characteristics and nonlinear phenomena) of objects (tools, targets, etc.) through a sound pressure measurement analysis device (ultrasonic tester) and a megahertz ultrasonic oscillation control probe. With the technology developed this time, it has become possible to control the vibration phenomena on the target object through "ultrasonic oscillation and output control," enabling dynamic control of ultrasonic vibrations (cleaning, processing, stirring, etc.) as a nonlinear effect of ultrasonic vibrations using the oscillation control probe. This is an effective ultrasonic utilization technology tailored to specific purposes for processing, cleaning, surface modification, and promoting chemical reactions.

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System technology of ultrasound (consulting) through sound pressure data analysis.

It is a technology that enables ultrasonic control tailored to specific purposes.

Ultrasonic System Technology 1: Development technology for dedicated water tanks 2: Improvement technology for ultrasonic transducers 3: Measurement technology for ultrasonic propagation conditions 4: Control technology for ultrasonic (acoustic flow) We provide system technology related to the above. This technology enables ultrasonic control tailored to specific purposes. * Know-how for improving ultrasonic transducers... * * Know-how for designing ultrasonic water tanks... * * Know-how for measuring ultrasonic propagation conditions... * * Know-how for controlling ultrasonic (acoustic flow)... * We offer the above. For more details, please contact the Ultrasonic System Research Institute via email.

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Original ultrasonic probe for a megahertz ultrasonic system.

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The Ultrasonic System Research Institute has developed ultrasonic system technology that enables control of ultrasonic propagation states from 1 to 100 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic equipment. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states, applicable to precision cleaning, processing, stirring, welding, plating, and more. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation of several tons of objects can be controlled with an ultrasonic output of less than 20W, even in a 1000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the ultrasonic propagation characteristics depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This occurs due to the generation of harmonics resulting from original oscillation control, which is realized at high amplitudes through resonance phenomena, leading to the resonance phenomenon of ultrasonic vibrations.

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Development technology for control systems based on the original ultrasonic model.

To stabilize the effects of cavitation, a statistical perspective is essential — a technology to optimize nonlinear ultrasonic phenomena according to specific purposes.

<Regarding the Creation of Logical Models> (Using Information Quantity Criteria) 1) Based on various fundamental technologies, clearly recognize the "information data group," DS = (D1, D2, D3), related to the subject, consisting of: D1 = Objective knowledge (theory supported by academic logic) D2 = Empirical knowledge (results obtained so far) D3 = Observational data (current state) and create multiple model proposals from its organizational use. 2) Understand statistical thinking as a method of realizing information acquisition through the composition of the information data group (DS) and the repeated proposal and verification of models based on it. 3) Determine the optimal model by comparing various models using evaluation methods such as AIC. 4) Construct ultrasonic devices and systems based on the created models. 5) Considering time and efficiency, the following responses are proposed: 5-1) Taking into account the "logical model creation matters," create "intuitive models" for multiple people to examine. 5-2) Modify and review the models based on actual data and new information. 5-3) Enter into specific discussions about devices and systems based on models that the review members can agree upon.

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The Ultrasonic System Research Institute has developed technology to control resonance and nonlinear phenomena in the propagation state of surface acoustic waves through the control of ultrasonic oscillation, using a combination of low and high frequencies. By utilizing new ultrasonic propagation materials (such as stainless steel wire and titanium straws), efficient ultrasonic applications tailored to specific purposes become possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology controls the complex changes in surface acoustic waves according to the intended use. Practically, by using multiple (two types of) ultrasonic probes to generate multiple (two types of) oscillations (sweep oscillation and pulse oscillation), complex vibration phenomena (original nonlinear resonance phenomena) are created, achieving high-frequency propagation states at high sound pressure or low-frequency propagation states tailored to the desired natural frequency. In particular, by optimizing the vibration characteristics of tanks and pumps with megahertz ultrasound, efficient ultrasonic control is realized (propagating through 3000 liters of cleaning solution at a 30W output).

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The Ultrasonic System Research Institute has developed ultrasonic system technology that enables control of ultrasonic propagation states above 1-700 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic equipment. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states, applicable to precision cleaning, processing, stirring, welding, plating, and more. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for several tons of target objects even in a 1000-liter water tank with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the ultrasonic propagation characteristics depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This phenomenon occurs due to the generation of harmonics resulting from original oscillation control, realized at high amplitudes through resonance phenomena, leading to ultrasonic vibration resonance phenomena.

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Megahertz ultrasound oscillation control device using an original ultrasonic probe.

Consulting support for the development of ultrasonic devices based on technology that controls surface acoustic waves through surface treatment of ultrasonic probe piezoelectric elements.

The Ultrasonic System Research Institute manufactures and sells ultrasonic systems utilizing the following original products: 1) Sound Pressure Measurement and Analysis System (Ultrasonic Tester) 2) Megahertz Ultrasonic Oscillation Control Probe 3) Ultrasonic Oscillation System (20 MHz type) Features of the Sound Pressure Measurement and Analysis System: Ultrasonic Tester 200 MHz type * Measurement (analysis) frequency range Specification: 0.01 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Includes software for time-series data analysis Overview Specifications of the Ultrasonic Probe Measurement range: 0.01 Hz to 200 MHz Oscillation range: 0.5 kHz to 25 MHz Propagation range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation equipment example: Function generator Propagation Characteristics of the Ultrasonic Probe 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Megahertz ultrasonic system (application of ultrasonic oscillation control technology)

"Ultrasonic system" technology that enables control of ultrasonic propagation conditions in the 1-900 MHz range.

The Ultrasonic System Research Institute has developed ultrasonic system technology that enables control of ultrasonic propagation states from 1 to 900 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic equipment. This is a new application technology for precision cleaning, processing, stirring, welding, and plating, based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for several tons of objects even in a 1000-liter water tank with an ultrasonic output of less than 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the ultrasonic propagation characteristics based on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This occurs when the generation of harmonics caused by original oscillation control is realized at high amplitudes through resonance phenomena, resulting in ultrasonic vibration resonance phenomena.

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Ultrasonic propagation control based on technology for measuring and analyzing various interactions of ultrasound.

Nonlinear propagation control technology considering the interaction of ultrasound - Optimization technology for ultrasound -

The Ultrasonic System Research Institute has developed "nonlinear ultrasonic propagation control technology" that takes into account the acoustic characteristics of ultrasonic systems (measuring and analyzing ultrasonic interactions) through the manufacturing technology of sound pressure measurement analysis devices (ultrasonic testers) and megahertz ultrasonic oscillation control probes. With the technology developed this time, it has become possible to achieve dynamic control of ultrasound tailored to specific purposes, based on the measurement and analysis of various interactions involving the target objects, ultrasonic equipment, and tools, through "ultrasonic oscillation (oscillators, transducers, etc.)." Note: Autocorrelation, bispectrum, power contribution rate, impulse response. In particular, by detecting and confirming the interactions between ultrasound and target objects concerning harmonics, effective control for cleaning complex shapes and precision parts (liquid circulation, tools, methods of securing cleaning objects, etc.) becomes clear. Therefore, appropriate selection of ultrasonic frequencies and combinations of transducers with different ultrasonic frequencies can be determined based on the target objects. This is an effective ultrasonic utilization technology tailored to specific purposes for processing, cleaning, surface modification, and promoting chemical reactions.

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Consulting services for the manufacturing and evaluation technology of ultrasonic probes.

Technology for evaluating the dynamic characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed manufacturing and evaluation technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, based on the classification of ultrasonic propagation characteristics (acoustic characteristics). We can manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. This technology is available for consulting. If you are interested, please contact us via email. Propagation characteristics of ultrasonic probes: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (interaction between oscillation voltage and received voltage: analysis of power contribution rate) Note: "R" is a free statistical processing language and environment. - autocor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

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In the northern part of the Kanto Plain, in Utsunomiya City, Tochigi Prefecture, a solar power plant utilizing Grace Solar's CT foundation single-pole ground installation system is operating steadily. Utsunomiya City, one of Japan's important industrial hubs, has extremely high demands for quality and reliability in infrastructure, and this project fully demonstrates the exceptional capabilities of Grace Solar products in addressing complex geological conditions and high standards. The innovative design of the CT single-pole system effectively adapts to the local soil characteristics, ensuring the robustness of the foundation. During construction, the team strictly adhered to Japan's solar installation standards, establishing a solid foundation for the smooth delivery of the project by ensuring the precision of each construction task. This mounting system optimizes structural mechanical design, guaranteeing support strength while significantly reducing the amount of materials used and on-site work, thereby improving construction efficiency. It ensures particularly excellent pressure resistance against common environmental factors in Japan, such as seasonal rainfall, guaranteeing the long-term stability of the solar power plant under various conditions.

Sep 29, 2025

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We will exhibit at the 52nd International Welfare Equipment Exhibition & Forum H.C.R. 2025!

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Event Period: October 8 (Wed) to October 10 (Fri) 10:00 AM to 5:00 PM (until 4:00 PM on the last day) Venue: Tokyo International Exhibition Center "Tokyo Big Sight" West and South Exhibition Halls, Booth Number: South 3 Hall S-5054 From October 8 (Wed) to October 10 (Fri), Matsuroku will be exhibiting at the "H.C.R. 2025 52nd International Welfare Equipment Exhibition & Forum" held at Tokyo Big Sight's West and South Exhibition Halls. At our booth, you can see a variety of items, including our residential renovation handrails "Free R Rail" and "Straight EZ Rail," as well as welfare equipment "Tayo Rail UPDATE" and "Tayo Rail SOTOE," featuring many new products set to launch this autumn. Additionally, we will have exclusive novelties featuring our official character "Asunyan" that you can only get here! You will have the opportunity to see and touch popular products as well as new items, so please take this chance to visit us. We sincerely look forward to your attendance. ▽ Official website of the International Welfare Equipment Exhibition 2025 https://hcr.or.jp/

Sep 29, 2025

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The sale of electric automatic coin counters has started.

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We have started selling an electric automatic coin counter that sorts and calculates a large amount of coins at once. Counting coins manually can be time-consuming and prone to errors. By using the electric automatic coin counter, you can simply insert the coins, and it will sort different types of coins automatically. It also calculates the quantity and total amount automatically.

Sep 29, 2025

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  • 位置情報で実現するスマートロジスティクス 排出ガスも待機時間も”見える化”で解決
  • FLIR Dualレンズ 無料アップグレードキャンペーン 広角 望遠 2026年2月28日まで
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