Application of megahertz ultrasonic oscillation control technology
The Ultrasonic System Research Institute has developed ultrasonic system technology that enables control of ultrasonic propagation states from 1 to 100 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic equipment. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states, applicable to precision cleaning, processing, stirring, welding, plating, and more. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation of several tons of objects can be controlled with an ultrasonic output of less than 20W, even in a 1000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the ultrasonic propagation characteristics depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This occurs due to the generation of harmonics resulting from original oscillation control, which is realized at high amplitudes through resonance phenomena, leading to the resonance phenomenon of ultrasonic vibrations.
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basic information
We believe that utilization in various fields is possible, and we are implementing proposals using original ultrasonic probes in various consulting services. << Ultrasonic Sound Pressure Measurement and Analysis >> 1) Regarding time series data, we analyze and evaluate the statistical properties of the measurement data through feedback analysis using a multivariate autoregressive model. 2) By using ultrasonic oscillation, we analyze and evaluate the effects of the oscillating part on the surface condition of the target object through impulse response characteristics and autocorrelation analysis, treating it as an interaction of ultrasonic vibration phenomena. 3) We evaluate the interaction between the oscillation and the target object (such as cleaning items, cleaning solutions, water tanks, etc.) through the analysis of power contribution rates. 4) Concerning the use of ultrasound (cleaning, processing, stirring, etc.), we analyze and evaluate the dynamic characteristics of ultrasound based on the nonlinear (bispectral) phenomena of ultrasound propagating through the target object (propagation of surface elastic waves) or the target liquid, which are the main factors of the ultrasonic effect. This analysis method is realized based on previous experience and achievements, adapting the dynamic characteristics of complex ultrasonic vibrations to the measurement data of ultrasound through time series data analysis techniques.
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Applications/Examples of results
In April 2024, currently, the possibilities and practical applications of nonlinear phenomena using ultrasound are increasing. Example 1: Application in ultrasonic processing Example 2: Application in ultrasonic stirring Example 3: Application in ultrasonic welding Example 4: Application in ultrasonic thermal treatment Example 5: Application in the assembly of precision instruments Example 6: Application in various surface treatment devices Example 7: Application in maintenance of various manufacturing equipment Example 8: Application in equipment utilizing heat treatment and solvents Example 9: Others If you are interested, please contact us via email. We offer consulting services, including the provision of technology (patents and know-how). <Know-how> Oscillation (acoustic) characteristics related to ultrasonic oscillation Reception (acoustic) characteristics related to ultrasonic reception Propagation (acoustic) characteristics related to ultrasonic propagation Evaluating the above characteristics through measurement and analysis (Note) and utilizing the appropriate combinations is our know-how. Note: Regarding time-series data of sound pressure measurement 1: Analysis of nonlinear phenomena (autocorrelation, bispectral analysis) 2: Analysis of response characteristics (impulse response, power contribution rate) In 2024, we will develop surface treatment technology using 2 megahertz ultrasound. In April 2024, we will develop optimization technology for resonance phenomena and nonlinear phenomena.
Detailed information
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Megahertz ultrasonic system
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Megahertz ultrasonic system
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Megahertz ultrasonic system
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Megahertz ultrasonic system
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Megahertz ultrasonic system
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Megahertz ultrasonic system
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Megahertz ultrasonic system
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Megahertz ultrasonic system
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Megahertz ultrasonic system
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.