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  6. Original ultrasonic probe for a megahertz ultrasonic system.

Original ultrasonic probe for a megahertz ultrasonic system.

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last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Application of megahertz ultrasonic oscillation control technology

The Ultrasonic System Research Institute has developed ultrasonic system technology that enables control of ultrasonic propagation states from 1 to 100 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic equipment. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states, applicable to precision cleaning, processing, stirring, welding, plating, and more. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation of several tons of objects can be controlled with an ultrasonic output of less than 20W, even in a 1000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the ultrasonic propagation characteristics depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This occurs due to the generation of harmonics resulting from original oscillation control, which is realized at high amplitudes through resonance phenomena, leading to the resonance phenomenon of ultrasonic vibrations.

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Original ultrasonic probe for a megahertz ultrasonic system.

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  • Related Link - http://ultrasonic-labo.com/?p=14350

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basic information

We believe that utilization in various fields is possible, and we are implementing proposals using original ultrasonic probes in various consulting services. << Ultrasonic Sound Pressure Measurement and Analysis >> 1) Regarding time series data, we analyze and evaluate the statistical properties of the measurement data through feedback analysis using a multivariate autoregressive model. 2) By using ultrasonic oscillation, we analyze and evaluate the effects of the oscillating part on the surface condition of the target object through impulse response characteristics and autocorrelation analysis, treating it as an interaction of ultrasonic vibration phenomena. 3) We evaluate the interaction between the oscillation and the target object (such as cleaning items, cleaning solutions, water tanks, etc.) through the analysis of power contribution rates. 4) Concerning the use of ultrasound (cleaning, processing, stirring, etc.), we analyze and evaluate the dynamic characteristics of ultrasound based on the nonlinear (bispectral) phenomena of ultrasound propagating through the target object (propagation of surface elastic waves) or the target liquid, which are the main factors of the ultrasonic effect. This analysis method is realized based on previous experience and achievements, adapting the dynamic characteristics of complex ultrasonic vibrations to the measurement data of ultrasound through time series data analysis techniques.

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Applications/Examples of results

In April 2024, currently, the possibilities and practical applications of nonlinear phenomena using ultrasound are increasing. Example 1: Application in ultrasonic processing Example 2: Application in ultrasonic stirring Example 3: Application in ultrasonic welding Example 4: Application in ultrasonic thermal treatment Example 5: Application in the assembly of precision instruments Example 6: Application in various surface treatment devices Example 7: Application in maintenance of various manufacturing equipment Example 8: Application in equipment utilizing heat treatment and solvents Example 9: Others If you are interested, please contact us via email. We offer consulting services, including the provision of technology (patents and know-how). <Know-how> Oscillation (acoustic) characteristics related to ultrasonic oscillation Reception (acoustic) characteristics related to ultrasonic reception Propagation (acoustic) characteristics related to ultrasonic propagation Evaluating the above characteristics through measurement and analysis (Note) and utilizing the appropriate combinations is our know-how. Note: Regarding time-series data of sound pressure measurement 1: Analysis of nonlinear phenomena (autocorrelation, bispectral analysis) 2: Analysis of response characteristics (impulse response, power contribution rate) In 2024, we will develop surface treatment technology using 2 megahertz ultrasound. In April 2024, we will develop optimization technology for resonance phenomena and nonlinear phenomena.

Detailed information

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    Megahertz ultrasonic system

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    Megahertz ultrasonic system

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    Megahertz ultrasonic system

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    Megahertz ultrasonic system

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    Megahertz ultrasonic system

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    Megahertz ultrasonic system

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    Megahertz ultrasonic system

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    Megahertz ultrasonic system

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    Megahertz ultrasonic system

catalog(20)

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Ultrasonic oscillation control technology (know-how for combining sweep oscillation and pulse oscillation)

Ultrasonic oscillation control technology (know-how for combining sweep oscillation and pulse oscillation)

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Ultrasonic transmission and reception test (measurement and analysis of sound pressure data)

Ultrasonic transmission and reception test (measurement and analysis of sound pressure data)

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Ultrasonic Oscillation (Sweep Oscillation, Pulse Oscillation) System - Know-How 2 -

Ultrasonic Oscillation (Sweep Oscillation, Pulse Oscillation) System - Know-How 2 -

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Ultrasonic Oscillation (Sweep Oscillation, Pulse Oscillation) System - Know-How 3 -

Ultrasonic Oscillation (Sweep Oscillation, Pulse Oscillation) System - Know-How 3 -

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Effects of Megahertz Ultrasonic Waves (Improvements in Ultrasonic Cleaners) No.2-Ver2

Effects of Megahertz Ultrasonic Waves (Improvements in Ultrasonic Cleaners) No.2-Ver2

TECHNICAL
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Ultrasonic oscillation control probe enabling ultrasonic propagation conditions above 600 MHz.

Ultrasonic oscillation control probe enabling ultrasonic propagation conditions above 600 MHz.

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Manufacturing, development, and application technology of ultrasonic probes that enable ultrasonic propagation states of 100 MHz and above.

Manufacturing, development, and application technology of ultrasonic probes that enable ultrasonic propagation states of 100 MHz and above.

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Ultrasonic Probe Propagation Characteristics Test Ver 2

Ultrasonic Probe Propagation Characteristics Test Ver 2

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Utilization technology of ultrasonic systems (sound pressure measurement analysis, oscillation control)

Utilization technology of ultrasonic systems (sound pressure measurement analysis, oscillation control)

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Precision cleaning technology using megahertz ultrasonic waves - Case study in the plating process.

Precision cleaning technology using megahertz ultrasonic waves - Case study in the plating process.

TECHNICAL
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Ultrasonic control technology Ver3 based on sound pressure measurement and analysis.

Ultrasonic control technology Ver3 based on sound pressure measurement and analysis.

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Surface modification technology using ultrasound and fine bubbles — Optimization technology of acoustic flow based on acoustic pressure measurement analysis —

Surface modification technology using ultrasound and fine bubbles — Optimization technology of acoustic flow based on acoustic pressure measurement analysis —

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Case studies of surface modification using megahertz ultrasound - Technology for relaxation and uniformization of surface residual stress through nonlinear oscillation control.

Case studies of surface modification using megahertz ultrasound - Technology for relaxation and uniformization of surface residual stress through nonlinear oscillation control.

TECHNICAL
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Ultrasonic oscillation control system with a maximum frequency of 1 MHz (a system to improve the vibration state of various devices and equipment).

Ultrasonic oscillation control system with a maximum frequency of 1 MHz (a system to improve the vibration state of various devices and equipment).

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Classification of cavitation and acoustic flow based on sound pressure measurement analysis.

Classification of cavitation and acoustic flow based on sound pressure measurement analysis.

TECHNICAL
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Ultrasonic control technology using surface acoustic waves - various application methods tailored to the characteristics of ultrasonic waves propagating on the surface of objects.

Ultrasonic control technology using surface acoustic waves - various application methods tailored to the characteristics of ultrasonic waves propagating on the surface of objects.

TECHNICAL
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Control technology based on the classification of ultrasound - Optimization of resonance phenomena and nonlinear phenomena -

Control technology based on the classification of ultrasound - Optimization of resonance phenomena and nonlinear phenomena -

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Surface stimulation using airborne ultrasonic control (nonlinear vibration phenomena of surface elastic waves) - Ver2

Surface stimulation using airborne ultrasonic control (nonlinear vibration phenomena of surface elastic waves) - Ver2

TECHNICAL
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Ultrasonic Cleaning Technology Know-How Document (Excerpt)

Ultrasonic Cleaning Technology Know-How Document (Excerpt)

TECHNICAL
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Original ultrasonic control model utilizing abstract algebra (control model for nonlinear phenomena)

Original ultrasonic control model utilizing abstract algebra (control model for nonlinear phenomena)

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Ultrasonic sound pressure measurement analysis

Technical documentation on ultrasonic sound pressure measurement.

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<<Analysis and Evaluation of Ultrasonic Sound Pressure Data>> 1) Regarding time series data, we will analyze and evaluate the statistical properties of the measurement data (stability and changes of ultrasonic waves) through feedback analysis using a multivariate autoregressive model. 2) The effects of the oscillation part due to ultrasonic oscillation will be analyzed and evaluated in terms of the response characteristics of ultrasonic vibration phenomena concerning the surface condition of the target object through impulse response characteristics and autocorrelation analysis. 3) The interaction between the oscillation and the target object (cleaning items, cleaning solutions, water tanks, etc.) will be evaluated through the analysis of power contribution rates. 4) Regarding the use of ultrasonic waves (cleaning, processing, stirring, etc.), we will analyze and evaluate the dynamic characteristics of ultrasonic waves based on the nonlinear phenomena (results of bispectral analysis) of the target object (propagation of surface elastic waves) or the ultrasonic waves propagating in the target liquid, which are the main factors of the ultrasonic effect. This analysis method is realized based on previous experience and achievements by adapting the dynamic characteristics of complex ultrasonic vibrations to the analysis methods of time series data. The following tool will be used for the analysis: "R," a free statistical processing language and environment.

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- Application of technology for measuring, analyzing, and evaluating ultrasonic propagation characteristics -

A technology that adjusts piezoelectric elements for ultrasound to enable control of propagation frequency—know-how for optimizing low-frequency resonance phenomena and high-frequency nonlinear phenomena.

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The Ultrasonic System Research Institute has developed a tuning technology for piezoelectric elements that enables control over the linearity and non-linearity of surface elastic waves of objects ranging from 500 Hz to over 700 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the optimization of propagation characteristics of surface elastic waves on ultrasonic elements according to their intended use. To achieve this, we conduct operational verification of the ultrasonic propagation characteristics of the original probes (sound pressure level, propagation frequency range, non-linearity, dynamic characteristics, etc.). By classifying ultrasonic probes based on their propagation characteristics, we determine the usable ranges of sound pressure level, frequency, and non-linearity. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 700 MHz (confirmed and evaluated through analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, etc. - Oscillation Equipment: Example - Function Generator Ultrasonic Propagation Characteristics 1) Detection of vibration modes 2) Detection of non-linear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Ultrasonic welding

Welding technology using megahertz ultrasonic waves - addressing uniformity of welding temperature.

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The Ultrasonic System Research Institute, in collaboration with Fuji High Pressure Flexible Hose Co., Ltd., has applied for a patent regarding welding technology, utilizing an ultrasonic oscillation control probe for welding methods. Patent Application No. 2021-159990. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 700 MHz - Material: Stainless steel, steel materials, etc. - Oscillation Equipment: Example - Function Generator Oscillation Method Control settings are made corresponding to the acoustic characteristics of the target object. As a result, by controlling the original nonlinear resonance phenomenon, we achieve ultrasonic propagation states tailored to specific purposes. This is a new ultrasonic control technology based on the measurement, analysis, and evaluation of ultrasonic propagation states for precision cleaning, processing, stirring, inspection, and more. By utilizing the acoustic characteristics (surface elastic waves) of various materials, ultrasonic stimulation of structures and machinery weighing several tons can be controlled with an ultrasonic output of less than 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

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Ultrasonic Tester NA

Ultrasound "Sound Pressure Measurement Analysis Device (Ultrasound Tester NA)"

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The Ultrasonic System Research Institute manufactures and sells the "Ultrasonic Tester NA (Standard Type)," which allows for easy measurement and analysis of ultrasonic waves. System Overview (Recommended System: Ultrasonic Tester NA) 1. Price 10 MHz type: 198,000 yen (including tax: 10% consumption tax) (100 MHz type and 200 MHz type have been discontinued as of June 10, 2024) 2. Contents One dedicated probe for measuring sound pressure of ultrasonic cleaners One general-purpose ultrasonic measurement probe One oscilloscope set One set of analysis software, instruction manual, and various installation sets (USB memory) 3. Features (Standard Specifications) * Measurement (analysis) frequency range 10 MHz type: 0.1 Hz to 10 MHz 100 MHz type: 0.1 Hz to 100 MHz 200 MHz type: 0.1 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graph form * Analysis software for time-series data included Regarding the 100 MHz type and 200 MHz type Alternatives are currently under consideration.

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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