Maintenance technology for equipment utilizing ultrasonic "vibration measurement technology."
A completely new vibration measurement technology using original products (ultrasonic testers).
The Ultrasonic System Research Institute has developed a completely new <vibration measurement technology> using its original product (ultrasonic tester). The ultrasonic sound pressure measurement analysis technology developed so far applies the "measurement, analysis, and control" technology related to the nonlinear phenomena of ultrasound. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we have developed technology that can <measure, analyze, and evaluate> vibration states from low frequencies (0.001 Hz) to high frequencies (700 MHz). Regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails... as well as the vibrations at the moment of metal melting during welding and instantaneous vibrations during machining, we have made it possible to respond with vibration control and management based on the measurement and analysis of new vibration phenomena. This is a new method and technology, and various application cases have developed from the analysis results so far. In particular, continuous data collection for a standard measurement time of 72 hours is possible, allowing measurement of low-frequency vibrations and irregularly fluctuating vibrations (maximum measurement can be overwritten over a continuous period of 14 days).
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basic information
Specifically, we will analyze the relationship between two sound pressure data using two types of ultrasonic probes to study nonlinear vibrations and their inherent vibration modes. Overview specifications of the ultrasonic probes: - Frequency range: 0.1 Hz to 25 MHz - Measurement range: 0.001 Hz to 200 MHz - Propagation range: 0.1 to 700 MHz - Cable length: 10 cm and above - Target materials: Stainless steel, resin, ceramics, glass, etc. We will manufacture ultrasonic probes tailored to your needs. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. - autocor: function for analyzing autocorrelation - bispec: function for analyzing bispectrum - mulmar: function for analyzing impulse response - mulnos: function for analyzing power contribution rates
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Delivery Time
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Applications/Examples of results
Achievements with ultrasonic devices include: 1) Ultrasonic cleaning machines and stirring devices: measurement of ultrasonic vibration modes, instantaneous vibration phenomena, sound pressure management, and regular inspections. 2) Measurement and management of vibration modes in machine tools and processing machines, evaluation of deterioration due to changes in vibration over time. 3) Measurement of instantaneous vibrations during machining, exploring optimization techniques for tools, cutting oils, and workpieces. 4) Measurement of vibrations in vehicles such as cars and trains, assessing the impact of environments like roads, bridges, and tunnels on low-frequency and high-frequency modes. 5) Measurement of vibration modes based on the acoustic characteristics of objects, for example, ultrasonic control tailored to the characteristics of cleaning targets, and ultrasonic control tailored to the characteristics of stirring targets. 6) Others...
Detailed information
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Ultrasonic "vibration measurement technology"
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Ultrasonic "vibration measurement technology"
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Ultrasonic "vibration measurement technology"
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Ultrasonic "vibration measurement technology"
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Ultrasonic "vibration measurement technology"
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Ultrasonic "vibration measurement technology"
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Ultrasonic "vibration measurement technology"
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Ultrasonic "vibration measurement technology"
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Ultrasonic "vibration measurement technology"
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.