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  3. 超音波システム研究所
  4. Surface treatment technology using ultrasound, microbubbles, and surface elastic waves.
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  • Jul 02, 2022
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Jul 02, 2022

Surface treatment technology using ultrasound, microbubbles, and surface elastic waves.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed (and made public) a technology that utilizes the propagation phenomena of megahertz ultrasonic waves through ultrasound, microbubbles, and surface elastic waves. By optimizing the acoustic properties of surface elastic waves (in resin, steel, stainless steel, glass, ceramics, etc.) for the technology that alleviates residual stress using ultrasound and microbubbles, we have developed methods for utilizing ultrasound tailored to specific purposes. In particular, there has been an increase in achievements in ultrasonic cleaning and the uniformization of plating solutions. This technology will be offered as a consulting service. This is a new surface treatment technology using ultrasound, which includes the general effects of surface elastic waves (acoustic properties) and is considered to have significant characteristic operational techniques for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, and more. As a technology for ultrasonic control systems utilizing ultrasound, microbubbles, and surface elastic waves, we will provide consulting services.
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超音波とファインバブルのダイナミック制御による精密洗浄技術-Ver2.pdf[5167745]

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Surface Modification Technology of Metals and Resins Using Ultrasonic Waves
Surface Modification Technology of Metals and Resins Using Ultrasonic Waves

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Custom-made ultrasonic oscillation measurement and analysis system

A system suitable for management and examination related to ultrasound, including oscillation, measurement, and analysis.

The Ultrasonic System Research Institute (Location: Hachioji City, Tokyo) manufactures and sells custom-made ultrasonic oscillation, measurement, and analysis systems suitable for the management and examination of ultrasonic propagation conditions. << Ultrasonic Oscillation Measurement and Analysis System >> A set that enables optimal ultrasonic cleaning "management" and "examination" by confirming the acoustic characteristics of parts from sound pressure management of ultrasonic cleaners. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

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Consulting for the development of an ultrasonic cleaning system based on sound pressure data analysis.

Ultrasonic cleaning system that achieves ultrasonic control tailored to the purpose.

This is an effective device using a dedicated ultrasonic tank (original manufacturing method). Due to the high efficiency of ultrasonic utilization, standard tanks lack sufficient strength and durability. Depending on the target and purpose, multiple ultrasonic waves and a degassing fine bubble generation liquid circulation device are controlled based on sound pressure measurement analysis for cleaning, stirring, and surface modification. We propose various combinations and usage (control) methods. The key point is to achieve an ultrasonic propagation state tailored to the target, focusing on the "dissolved oxygen concentration distribution" and "liquid circulation" within the dedicated tank. << Degassing Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gases to form. The above describes the state of the degassing liquid circulation device. 3) As the concentration of dissolved gases decreases, the bubble size of dissolved gases due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) smaller than 20μ are generated. The above describes the state of the degassing microbubble generation liquid circulation device.

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Nonlinear Oscillation Control Technology of Ultrasound ――Sweep Oscillation Know-How――

Development technology for dynamic control systems using ultrasound.

The Ultrasonic System Research Institute has developed a new nonlinear sweep oscillation control technology for ultrasound, utilizing the nonlinear vibration phenomena of surface elastic waves. Regarding complex vibration states: 1) Linear phenomena and nonlinear phenomena 2) Interactions and the acoustic characteristics of various components 3) Sound, ultrasound, and surface elastic waves 4) Low frequency and high frequency (harmonics and subharmonics) 5) Oscillation waveform and output balance 6) Oscillation control and resonance phenomena ... Based on the above, we optimize a new evaluation method for surface elastic waves using a statistical mathematical model based on sound pressure measurement data. Ultrasonic cleaning, processing, stirring, ... surface inspection, ... nanotechnology, ... applied research ... various responses are possible. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function

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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Surface inspection technology using oscillation control of ultrasonic probes.

Utilizing nonlinear phenomena related to megahertz ultrasonic propagation states.

The Ultrasonic System Research Institute has developed a new surface inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of target objects. This method applies measurement and analysis technology for "sound pressure and vibration" controlled by ultrasonic probe oscillation. We provide consulting and evaluation technology explanations tailored to the development of ultrasonic probes that match the target object's surface vibration modes. This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that correspond to the acoustic characteristics of the target object, it is possible to detect new features regarding the surface condition of the target object. In particular, it serves as a fundamental technology for surface inspection of substrate components and preliminary evaluation of precision cleaning parts, utilizing response characteristics derived from combinations of oscillation and reception, establishing new evaluation parameters for ultrasonic vibration. By constructing and modifying a logical model based on measurements, analyses, and evaluations of the dynamic characteristics of ultrasonic surface elastic wave propagation phenomena, we have enabled effective use tailored to the objectives (evaluation).

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Manufacturing technology for ultrasonic oscillation control probes (consulting support)

We provide manufacturing technology and data analysis evaluation technology.

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 100 MHz. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass... Oscillation Equipment Example: Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to specific purposes regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. Online support is also available upon request. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment autcor: Analysis of autocorrelation bispec: Analysis of bispectrum mulmar: Analysis of impulse response mulnos: Analysis of power contribution rates

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Consulting support for the technology that utilizes ultrasound through tapping (with low-frequency stimulation).

Combination technology of sound and ultrasound—technology to optimize low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute develops and applies control technologies for ultrasound (nonlinear resonance phenomena) utilizing the combination of sound and ultrasound, based on the following technologies: - Ultrasonic oscillation control technology (original product: ultrasonic oscillation control probe) - Measurement technology for ultrasonic propagation conditions (original product: ultrasonic tester) - Analysis technology for ultrasonic propagation conditions (nonlinear analysis system for time-series data) - Optimization technology for ultrasonic propagation conditions (optimization processing of sound and ultrasound) - Development and manufacturing technology for ultrasonic oscillation probes and propagation tools - Technology for controlling surface acoustic waves of systems As an application example of this technology, we achieve effective use of ultrasound tailored to the conditions of various parts and materials (in air, underwater, in contact with elastic bodies, etc.) for purposes such as cleaning, surface modification, stirring, promoting chemical reactions, and vibration control of various systems.

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Original ultrasonic probe for a megahertz ultrasonic system.

Application of megahertz ultrasonic oscillation control technology

The Ultrasonic System Research Institute has developed ultrasonic system technology that enables control of ultrasonic propagation states from 1 to 100 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic equipment. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states, applicable to precision cleaning, processing, stirring, welding, plating, and more. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation of several tons of objects can be controlled with an ultrasonic output of less than 20W, even in a 1000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the ultrasonic propagation characteristics depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This occurs due to the generation of harmonics resulting from original oscillation control, which is realized at high amplitudes through resonance phenomena, leading to the resonance phenomenon of ultrasonic vibrations.

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Ultrasound system (manufacturing, sales, and consulting support)

---Optimization Technology for Ultrasonic Utilization---

The Ultrasonic System Research Institute provides the following services through its original products: ultrasonic systems (sound pressure measurement analysis, oscillation control). 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services related to ultrasonic utilization technology << Manufacturing and Sales >> 1) Original product: Ultrasonic system (sound pressure measurement analysis, oscillation control) System overview (standard system): - Ultrasonic tester NA 10MHz type - Oscillation system 20MHz type Price: 281,050 yen (including tax: 10% consumption tax) 2) Degassing fine bubble generation liquid circulation device Device overview: - Magnetic pump (Iwaki Magnetic Pump MD series MD-70RZ) - Timer - Hose and others Price: 99,000 yen (including tax: 10% consumption tax) 3) Other (onsite support: delivery, installation, operation explanation, etc.) Consulting fees (Estimates will be proposed based on the conditions for onsite visits...)

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Megahertz ultrasonic system (cleaning, stirring, processing, surface treatment, etc.)

Application of sweep oscillation control technology to control nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed ultrasonic system technology that enables control of ultrasonic propagation states above 1-700 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic equipment. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states, applicable to precision cleaning, processing, stirring, welding, plating, and more. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for several tons of target objects even in a 1000-liter water tank with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the ultrasonic propagation characteristics depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This phenomenon occurs due to the generation of harmonics resulting from original oscillation control, realized at high amplitudes through resonance phenomena, leading to ultrasonic vibration resonance phenomena.

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