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  4. Ultrasonic oscillation control probe using a stainless steel vacuum double-walled container.
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  • Oct 16, 2024
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Oct 16, 2024

Ultrasonic oscillation control probe using a stainless steel vacuum double-walled container.

超音波システム研究所 超音波システム研究所
Technology for Manufacturing Ultrasonic Oscillation Control Probes in Megahertz -- Consulting Support for Manufacturing Know-How -- The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states above 900 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (verification of sound pressure data analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, and glass, we achieve propagation states tailored to specific purposes regarding sound pressure levels, frequency, and dynamic characteristics through oscillation control.
Ultrasonic oscillation control probe using a stainless steel container
Ultrasonic oscillation control probe using a stainless steel container
Ultrasonic oscillation control probe using a stainless steel container
Ultrasonic oscillation control probe using a stainless steel container
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ステンレス容器を利用した超音波プローブ.pdf[2949012]

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Ultrasonic oscillation control probe using a stainless steel vacuum double-walled container.

Technology for manufacturing megahertz ultrasonic oscillation control probes - Consulting support for manufacturing know-how.

The Ultrasonic System Research Institute has developed a technology to manufacture ultrasonic probes that can control ultrasonic propagation states above 900 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of sound pressure data analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to objectives regarding sound pressure levels, frequency, and dynamic characteristics through oscillation control. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: Autocorrelation analysis function bispec: Bispectrum analysis function mulmar: Impulse response analysis function mulnos: Power contribution rate analysis function

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Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

Development technology for ultrasonic probes and ultrasonic oscillation control systems - Aging treatment of piezoelectric elements.

The Ultrasonic System Research Institute has developed a technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) based on measurement, analysis, and evaluation results regarding the propagation state of ultrasound, utilizing ultrasonic systems (sound pressure measurement, oscillation control). To utilize the surface acoustic waves of ultrasonic elements (piezoelectric elements) according to specific purposes, special surface treatments are performed on the element surface. It allows for adjustments to the sound pressure level and frequency range of the propagating ultrasound. By realizing dynamic ultrasonic propagation control through the combination of ultrasound (oscillation control) and surface acoustic waves, it has evolved into an adjustment technology based on the characteristics derived from the analysis of sound pressure data. The key point is the optimization of oscillation conditions (waveform, output, frequency, variations, etc.) that enables efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies mentioned above, we provide consulting services for system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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(Customizable) Megahertz ultrasonic oscillation control probe

A megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation conditions from 1 to 900 MHz.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation states from 1 to 900 MHz by combining it with a function generator for controlling ultrasonic propagation states. This is a new application technology based on measurement, analysis, and evaluation techniques of ultrasonic propagation states for precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. Note 1: Propagation characteristics of ultrasonic waves include nonlinear characteristics, response characteristics, fluctuation characteristics, and effects due to interactions.

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Providing technology for the manufacturing and development of ultrasonic sound pressure measurement probes.

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

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Statistical Mathematics of Ultrasonic Data (Analysis using R Language and Environment)

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing technologies related to effective "measurement, analysis, and evaluation methods" utilizing a <statistical approach> in the field of ultrasonic applications. <About the statistical approach> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract thoughts or methods are developed. This is the characteristic of statistical mathematics. Regarding ultrasonic research, "a statistical perspective is essential for stabilizing the effects of cavitation." <About models> Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and discussions are always conducted using a suitably "rounded" representation of the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Improvement and enhancement of ultrasonic devices <Measurement, analysis, and evaluation of sound pressure data>

Leading to new applications of ultrasound from sound pressure and vibration data of ultrasound.

Application of ultrasonic sound pressure measurement, analysis, and evaluation technology The Ultrasonic System Research Institute has developed a method for the analysis and evaluation of ultrasound (system technology) that applies measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we will provide measurement, analysis, and evaluation support for ultrasonic devices. For specific support and costs, please contact us via email. *Comment* Currently, regarding the use of ultrasound, I believe it is very difficult to detect and confirm the optimal ultrasonic state for the intended purpose. Therefore, by incorporating "sound pressure data" into the daily management of ultrasound, we aim to resolve the relationship with the final evaluation state (defect rate, yield, etc.) through the accumulation and analysis of statistical data. By analyzing using time-series data analysis technology, effective improvements have been realized. As a result of continuing such improvements, the number of successful cases using low-output ultrasonic oscillation control has increased. We have been manufacturing and selling our original product: ultrasonic systems (sound pressure measurement analysis, oscillation control) since March 2021.

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Ultrasonic oscillation control technology utilizing the ultrasonic propagation characteristics of glass containers.

- Application technology of the Ultrasonic System Research Institute based on ultrasonic measurement and analysis techniques -

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe based on the acoustic properties of glass containers. By confirming the basic acoustic characteristics (response characteristics, propagation characteristics) depending on the shape and material of each container, it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, changes, etc.). The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are setting and confirming new evaluation criteria (parameters) that indicate the state of ultrasonic waves suitable for the purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Fluctuation characteristics - Effects due to interactions By developing original measurement and analysis methods that consider the acoustic properties and surface elastic waves of the target object, with reference to the concepts of statistical mathematics, we have developed a new technology regarding the relationships of various detailed effects related to vibration phenomena. The specific conditions for oscillation control are determined based on experimental confirmation, as they are also influenced by the characteristics of ultrasonic probes and oscillation equipment. As a result, there are increasing instances and achievements demonstrating that new nonlinear parameters are very effective.

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Consulting services for "vibration measurement technology" using ultrasound.

We have developed a completely new "vibration measurement technology" using our original product (ultrasonic tester).

The Ultrasonic System Research Institute (located in Hachioji, Tokyo) has developed a completely new vibration measurement technology using its original product (ultrasonic tester). The ultrasonic sound pressure measurement analysis technology developed so far applies "measurement, analysis, and control" techniques related to the nonlinear phenomena of ultrasound. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we have developed a technology that can measure, analyze, and evaluate vibration states from low frequencies (0.1 Hz) to high frequencies (200 MHz). This technology enables new countermeasures based on new vibration phenomena concerning vibrations and noise from buildings and roads, equipment, devices, walls, pipes, desks, handrails, and the moment of metal melting during welding, as well as instantaneous vibrations during machining. This is a new method and technology, and various application cases have developed from the analysis results obtained so far. In particular, continuous data collection for a standard measurement time of 72 hours is possible, allowing measurement of very low-frequency vibrations and irregularly fluctuating vibrations.

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Vibration technology using megahertz ultrasound (improvement and adjustment of vibration modes)

Vibration measurement device using ultrasonic waves - Application of megahertz ultrasonic oscillation control technology -

The Ultrasonic System Research Institute has developed a completely new technology for controlling vibrations using original products (ultrasonic systems). Based on the analysis and evaluation of the nonlinear phenomena of ultrasound, we perform oscillation control of megahertz ultrasound, utilizing the sound pressure measurement analysis and oscillation control technology we have developed so far. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we apply technology that can measure, analyze, and evaluate vibration states from low frequencies (0.1 Hz) to high frequencies (over 900 MHz). Measures based on new vibration measurement analysis have become possible regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails, the moment of vibration when metal melts during welding, instantaneous vibrations during machining, and the complex vibration states of entire manufacturing devices and systems. This is a new method and technology, and various application cases have developed from the results of previous implementations. In particular, it is possible to measure and respond to vibrations at very low frequencies and irregularly fluctuating vibrations.

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Ultrasonic probe using a component with iron plating on polyimide film.

Development and manufacturing technology of new ultrasonic propagation tools using iron plating technology - Iron plating treatment: Nippon Barrel Industry Co., Ltd.

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, utilizing the iron plating technology of Japan Barrel Industry Co., Ltd. We have developed new ultrasonic propagation tools (ultrasonic probes, etc.). This ultrasonic technology is available for consulting. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Regarding usage, the key point is the setting of various parameters utilizing the characteristics of a discrete-value function generator through digital control. By using a nonlinear resonant ultrasonic oscillation probe, the control range of sound pressure levels due to resonance phenomena is greatly expanded, which is significantly different from conventional resonance phenomena. This allows for the optimization of control settings based on sound pressure measurement analysis, avoiding phenomena such as damage or destruction.

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Acoustic flow control technology using a portable ultrasonic cleaner (nonlinear phenomenon)

Application of technology to control the interaction between ultrasound and water tanks.

The Ultrasonic System Research Institute has developed a technology for controlling "nonlinear phenomena of ultrasound (acoustic flow)" by combining a portable ultrasonic cleaner with megahertz oscillation control using ultrasonic probes. This technology controls the dynamic characteristics of ultrasound (cavitation and acoustic flow) based on the analysis of changing ultrasonic sound pressure data (nonlinear). Tailored to the structure, material, and acoustic properties of specific target objects, it measures and confirms the interactions between ultrasound, the target object, the water tank, fixtures, and cleaning solutions to set optimal oscillation conditions for the ultrasonic probe according to the intended purpose. Note: Oscillation waveform, oscillation output, control conditions, etc. (e.g., square wave, duty 47%, 13V, sweep oscillation, 3-18 MHz, etc.) In particular, the dynamic characteristics of harmonics generated by acoustic flow control enable responses at the nano level (emulsification, dispersion, cleaning, processing, etc.). By applying and developing examples of dispersing metal powders to nanosize, it has been put into practical use in material development, chemical reaction control systems, and more.

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[Please introduce this to the management and general affairs department] Packed with common issues in attendance management! We will be holding a new webinar.

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―― Is attendance management becoming a "burden" without you realizing it? A seminar to quickly learn about common issues and their solutions ―― We will be holding our attendance management web seminar in October, which takes place several times a year! The content is new, so whether you have participated in our webinars before or not, please feel free to join us. Date and Time: October 15 (Wednesday) 13:00- October 22 (Wednesday) 11:00- *Both days will cover the same content *Please check the link below for registration. In this seminar, we will recreate common situations in the workplace in a short drama format for easy understanding, and introduce specific solutions to each issue. This content is especially recommended for those who think, "I'm not struggling now, but I want to know information for the future." Common workplace "situations" can be a trigger for improvement. We will clearly present the challenges and countermeasures of attendance management. Recommended for: ❏ Those who take a long time to compile monthly attendance ❏ Those who tend to postpone compliance with legal revisions ❏ Those who currently have no major complaints but want to know hints for improvement ❏ Those who want to refer to initiatives and examples from other companies

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