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  3. 超音波システム研究所
  4. Online Seminar: Precision Cleaning Technology of Ultrasound Based on Sound Pressure Measurement and Analysis
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  • Sep 30, 2024
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Sep 30, 2024

Online Seminar: Precision Cleaning Technology of Ultrasound Based on Sound Pressure Measurement and Analysis

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute will hold an ultrasonic seminar as follows: Learn the fundamentals of cleaning and improve nano-level precision cleaning with knowledge and know-how that do not rely solely on experience and intuition! Instructor: Kazuyuki Saiki, Representative of the Ultrasonic System Research Institute Date and Time: October 23, 2024 (Wednesday) 13:00 - 17:00 Participation Fee: 25,000 yen (including tax), which includes the cost of materials. Venue: Online Course You can participate from anywhere in the country, whether from your workplace or home. We will use "ZOOM." Organized by: New Technology Development Center Co., Ltd. ● Recommendation for Participation A simple mindset of "cleaning can be done with ultrasonic cleaners and cavitation" will not lead to improvements in precision cleaning. A deep understanding of the cleaning target is essential for enhancing the cleaning level. ... However, in nano-level precision cleaning, there are limitations to responding based on experience and intuition. This seminar will allow you to revisit the basics of cleaning, understand the fundamentals, and learn cleaning cases and know-how using videos, significantly improving precision cleaning techniques utilizing ultrasound.
Ultrasonic precision cleaning technology
Ultrasonic precision cleaning technology
Ultrasonic precision cleaning technology
Ultrasonic precision cleaning technology
Date and time Wednesday, Oct 23, 2024
01:00 PM ~ 05:00 PM
Capital
Entry fee Charge Tuition fee: 25,000 yen (including tax) includes the cost of the textbook.
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Acoustic flow control technology using a portable ultrasonic cleaner (nonlinear phenomenon)

Application of technology to control the interaction between ultrasound and water tanks.

The Ultrasonic System Research Institute has developed a technology for controlling "nonlinear phenomena of ultrasound (acoustic flow)" by combining a portable ultrasonic cleaner with megahertz oscillation control using ultrasonic probes. This technology controls the dynamic characteristics of ultrasound (cavitation and acoustic flow) based on the analysis of changing ultrasonic sound pressure data (nonlinear). Tailored to the structure, material, and acoustic properties of specific target objects, it measures and confirms the interactions between ultrasound, the target object, the water tank, fixtures, and cleaning solutions to set optimal oscillation conditions for the ultrasonic probe according to the intended purpose. Note: Oscillation waveform, oscillation output, control conditions, etc. (e.g., square wave, duty 47%, 13V, sweep oscillation, 3-18 MHz, etc.) In particular, the dynamic characteristics of harmonics generated by acoustic flow control enable responses at the nano level (emulsification, dispersion, cleaning, processing, etc.). By applying and developing examples of dispersing metal powders to nanosize, it has been put into practical use in material development, chemical reaction control systems, and more.

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Development and manufacturing technology of ultrasonic propagation tools based on the control of surface acoustic wave propagation.

We provide consulting services for the development methods of ultrasonic propagation tools tailored to various usage purposes. --Application of sound pressure measurement and analysis technology--

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 900 MHz, and has created new ultrasonic propagation tools. This technology is available for consulting. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we can achieve propagation states tailored to specific purposes regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials (such as glass containers), ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W.

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A technology/device that simultaneously irradiates multiple different "ultrasonic transducers."

Ultrasound is captured as a <ultrasound dynamic system>, and analysis and control are performed.

The Ultrasonic System Research Institute has applied and developed technology utilizing "ultrasonic transducers" of multiple different frequencies. The applied technology developed this time is a technique that changes the effects of cavitation and acceleration into a specific power spectrum of propagation frequency through the control of standing waves. With ultrasonic irradiation at frequencies of 28 + 72 kHz and an output of 200 W, it is possible to achieve a dispersion effect of 1 micron. Additionally, ultrasonic irradiation at frequencies of 28 + 40 kHz and an output of 280 W can clean without causing damage. Through original measurement and analysis technology of ultrasonic propagation states, we have confirmed that control states can be realized by the combination of transducers. This represents a new ultrasonic technology, which, including the general effects of ultrasonic dynamic characteristics, serves as a significant and distinctive operational technique for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, etc., and is utilized and developed in consulting. We will provide consulting support regarding the logical explanation of the principles and specific methods (techniques).

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Original ultrasonic probe megahertz ultrasonic oscillation control system

--- Ultrasonic Control System in Megahertz through Control of Nonlinear Phenomena in Ultrasound ---

The Ultrasonic System Research Institute has developed a technology that utilizes "the technology to control nonlinear phenomena of ultrasound" to "control ultrasonic stimulation according to its intended purpose." This technology controls ultrasound (cavitation and acoustic flow) tailored to specific objectives by measuring and confirming the interactions within containers, using ultrasonic control via a megahertz ultrasonic oscillation probe. Note: Ultrasonic Control By setting the oscillation conditions for sweep oscillation and pulse oscillation using two types of nonlinear resonant ultrasonic oscillation probes, it dynamically controls high-frequency propagation states above 30 MHz through high sound pressure resonance phenomena and harmonic generation phenomena (nonlinear phenomena). Note: Ultrasonic Control "Precision Cleaning Example" Sweep Oscillation: 70 kHz – 15 MHz, 15 W Pulse Oscillation: 13 MHz, 8 W Note: Ultrasonic Control "Nano-Level Stirring Example" Sweep Oscillation: 880 kHz – 22 MHz, 12 W Pulse Oscillation: 14 MHz, 10 W In particular, the dynamic characteristics of harmonics through acoustic flow control enable reactions and responses at the nano level. This has been applied and developed from examples of dispersing metal powder to nanosize.

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On-Demand: Cleaning Seminar Using Ultrasound and Fine Bubbles

Optimization of Cleaning with Ultrasonic Waves and Fine Bubbles (Microbubbles) for Specific Purposes

Program 1) Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles) 1. Basics of ultrasound 2. Propagation phenomena of ultrasonic vibrations 3. Fine bubbles (microbubbles) 2) Cleaning methods using ultrasound and fine bubbles (microbubbles) and their benefits 1. Basics of cleaning 2. Physical actions, chemical actions, interactions 3. Benefits of fine bubbles 3) Concepts of ultrasonic cleaning devices and know-how for introduction, development, and improvement 1. Installation methods for tanks and transducers 2. Microbubble generation liquid circulation systems 4) Specific application examples of cleaning and concrete examples of ultrasonic cleaning devices with proven cleaning effects

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Improvement technology for ultrasonic cleaning machines (consulting support)

Optimization of Ultrasonic Propagation State Based on Acoustic Pressure Measurement Analysis - Optimal Control of Resonance Phenomena and Nonlinear Phenomena -

Methods to Improve the Current Ultrasonic Cleaning Machine (Development of Optimization Technology for Ultrasonic Tanks and Liquid Circulation) The Ultrasonic System Research Institute has developed technology to control the propagation state of ultrasonic waves by analyzing the effects of the structure, strength, and manufacturing conditions of the ultrasonic tank, as well as by setting the method of liquid circulation within the tank. This technology allows for the analysis and evaluation of the dynamic characteristics of complex ultrasonic vibrations in relation to various factors, enabling the setting of the circulation pump method to adjust the effects of cavitation and acceleration according to specific objectives. Note: The settings regarding the relationship between the tank, circulating liquid, and air are proprietary knowledge. This technology can also be applied to tanks that do not have an overflow structure. As a specific response, we can address the issues of ultrasonic attenuation caused by the current tank by adjusting the settings of the liquid circulation pump. In particular, for precise cleaning at the nano level, we propose additional measures for oscillation control using megahertz ultrasonic oscillation probes.

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Cleaning technology using ultrasound and fine bubbles (microbubbles)

Ultrasonic cleaning technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions.

The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

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Providing technology for the manufacturing and development of ultrasonic sound pressure measurement probes.

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

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Megahertz ultrasonic cleaner (acoustic flow control technology)

Technology for controlling nonlinear phenomena of ultrasound (acoustic flow)

The Ultrasonic System Research Institute has developed ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) in the range of 1-100 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled even in a 1000-liter water tank with an ultrasonic output of less than 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metals, glass, plastics). By confirming the propagation characteristics of ultrasonic waves based on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. We believe that this technology can be applied in various fields and are implementing proposals in various consulting services.

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Manufacturing, development, and consulting for ultrasonic cleaning machines.

Manufacturing, development, and consulting for ultrasonic cleaning systems tailored to tank sizes according to the purpose.

The Ultrasonic System Research Institute has developed measurement, analysis, and evaluation techniques regarding the effects of changes from standard sizes on ultrasonic propagation states for standard-type ultrasonic devices that allow for easy ultrasonic control. By applying this technology, we manufacture, develop, and provide consulting for ultrasonic systems tailored to the desired tank size. Device Overview * Ultrasonic System (Ultrasonic Cleaner) 1: Ultrasonic 2: Ultrasonic Tank 3: Circulation Pump (Deaeration and Microbubble Generation Liquid Circulation System) 4: Timer Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response) 4) Detection of Interactions (Analysis of Power Contribution Rate) Note: "R" is a free statistical processing language and environment autcor: Autocorrelation Analysis Function bispec: Bispectrum Analysis Function mulmar: Impulse Response Analysis Function mulnos: Power Contribution Rate Analysis Function

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