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  4. Surface modification technology using megahertz ultrasound - Relaxation and homogenization treatment of surface residual stress through nonlinear oscillation control - Consulting support available.
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  • Feb 05, 2024
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Feb 05, 2024

Surface modification technology using megahertz ultrasound - Relaxation and homogenization treatment of surface residual stress through nonlinear oscillation control - Consulting support available.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has made it possible to apply measurement, analysis, and control technology related to the propagation state of megahertz ultrasonic waves to the surface elastic waves of target objects, achieving dynamic control for the relaxation and uniform treatment of surface residual stress. With this technology for relaxing and uniformizing surface residual stress, improvements in fatigue strength against metal fatigue have been realized, along with increased efficiency in subsequent processes (various coatings). In particular, by achieving a propagation state of over 700 MHz to the target object under ultrasonic sweep oscillation conditions (below 20 MHz, below 10 W), a uniform surface treatment has been realized that was not possible before. We have confirmed a wide range of effects on various types of metal parts, resin parts, powder materials, and more. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic properties, can be utilized and developed as a unique operational technology with significant characteristics for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, and more. We offer this technology as a consulting service. In April 2024, we developed optimization technology for resonance phenomena and nonlinear phenomena.
Surface modification technology using megahertz ultrasound.
Surface modification technology using megahertz ultrasound.
Surface modification technology using megahertz ultrasound.
Surface modification technology using megahertz ultrasound.
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超音波発振制御プローブによる、表面処理技術.pdf[2221218]

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Development of technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations -- Feedback analysis of sound pressure data: Analysis of power contribution rate -- The Ultrasonic System Research Institute has developed technology to measure, analyze, and evaluate various interactions by analyzing time-series data obtained from ultrasonic sound pressure measurements. As a result, this has evolved into technology that optimizes ultrasonic utilization conditions based on the evaluation of interactions. Specifically, there are the following examples: 1) Optimization of selection criteria for ultrasonic oscillation frequency and output level 2) Optimization of ultrasonic oscillation control conditions 3) Optimization regarding the installation of tanks and ultrasonic (transducers) 4) Optimization of liquid circulation devices and control conditions 5) Optimization of design conditions for tanks and ultrasonic systems 6) Optimization of cleaning solutions, detergents, solvents, etc. 7) Optimization with adjacent tanks, jigs, etc. It is possible to develop original ultrasonic systems tailored to specific purposes.

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The Ultrasonic System Research Institute has developed a technology to control the nonlinear vibration phenomena of surface elastic waves based on the acoustic characteristics of original ultrasonic probes. The key point is the setting of sweep oscillation conditions using two ultrasonic probes (essentially, it cannot be controlled with just one probe for ultrasonic oscillation control. By combining the oscillation settings of the two probes, the occurrence of resonance phenomena and nonlinear phenomena can be controlled). Resonance phenomena and nonlinear phenomena can be controlled within a frequency range tailored to the intended use. In particular, when strong stimulation is required, this is achieved by utilizing low-frequency resonance phenomena (e.g., breaking glass). When high-frequency stimulation is needed, this is achieved by utilizing high-frequency nonlinear phenomena (e.g., 700 MHz stimulation).

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The Ultrasonic System Research Institute manufactures and sells an "Oscillation System (20MHz)" that allows for easy control of megahertz ultrasonic oscillation. System Overview (Ultrasonic Oscillation System (20MHz)) Contents (20MHz Type) - Two ultrasonic oscillation probes - One set of function generator - One set of operation manual (USB memory) Features (20MHz Type) - Ultrasonic oscillation frequency Specification: 20kHz to 25MHz (or 24MHz) - Output range: 5mVp-p to 20Vp-p - Sampling rate: 200MSa/s (or 250MSa/s) This system utilizes commercially available function generators. We will propose a quoted price with a function generator set according to your needs. Standard Reference Example Oscillation System 20MHz starting from 80,000 yen November 2024: Development of megahertz flow-type ultrasonic technology November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology December 2024: Development of nonlinear oscillation control technology for ultrasonic probes January 2025: Development of megahertz flow-type ultrasonic system

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The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by utilizing measurement, analysis, and control technologies related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed and advanced technology to efficiently alleviate residual stress on the surface of components. This technology for alleviating surface residual stress improves fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods and tools that realize effective dynamic changes in the target object as stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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The Ultrasonic System Research Institute has developed a technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) based on measurement, analysis, and evaluation results regarding the propagation state of ultrasound, utilizing ultrasonic systems (sound pressure measurement, oscillation control). To utilize the surface acoustic waves of ultrasonic elements (piezoelectric elements) according to specific purposes, special surface treatments are performed on the element surface. It allows for adjustments to the sound pressure level and frequency range of the propagating ultrasound. By realizing dynamic ultrasonic propagation control through the combination of ultrasound (oscillation control) and surface acoustic waves, it has evolved into an adjustment technology based on the characteristics derived from the analysis of sound pressure data. The key point is the optimization of oscillation conditions (waveform, output, frequency, variations, etc.) that enables efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies mentioned above, we provide consulting services for system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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Surface modification technology through nonlinear oscillation control of ultrasound (stress relaxation and uniformity).

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The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation of ultrasound by analyzing and applying measurement, analysis, and control techniques related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates residual stress on the surface of components and homogenizes the entire surface. This technology for alleviating surface residual stress improves the fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasound propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a stimulus within a certain range that includes nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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A technology for alleviating surface residual stress through the control of megahertz ultrasonic oscillation.

Surface treatment technology using a megahertz ultrasonic oscillation control probe -- Improvement treatment of metal fatigue strength (relaxation and uniformization of surface residual stress) --

The Ultrasonic System Research Institute has developed methods for measuring, analyzing, and evaluating surface residual stress by applying the following technologies: 1) Manufacturing technology for ultrasonic probes 2) Evaluation technology for ultrasonic propagation conditions 3) Surface inspection technology using ultrasound Based on numerous achievements, we believe that various applications are possible as ultrasonic utilization technology, and we are making related technologies publicly available. Specific examples: Surface treatment know-how: Standard settings Output: 13-15V Rectangular wave: Duty 47.1% Sweep range: 500kHz - 13MHz, 2 seconds Settings for low-intensity targets (or long processing times): Output: 1-3V Rectangular wave: Duty 47.1% Sweep range: 300kHz - 3MHz, 1 second (or 100kHz - 5MHz, 1 second) Note: The oscillation conditions can vary significantly due to the ultrasonic propagation characteristics of the target object and the oscillation characteristics of the function generator. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Surface residual stress relaxation and uniformization technology for ultrasonic transducers.

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Surface treatment technology using fine bubbles and ultrasound.

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<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the size of the bubbles formed by cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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