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  3. 超音波システム研究所
  4. Ultrasonic cleaner (42 kHz, 26W) and megahertz ultrasonic technology for <<nano-level stirring, emulsification, dispersion, and grinding>>.
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  • Jul 16, 2023
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Jul 16, 2023

Ultrasonic cleaner (42 kHz, 26W) and megahertz ultrasonic technology for <<nano-level stirring, emulsification, dispersion, and grinding>>.

超音波システム研究所 超音波システム研究所
- Technology for controlling nonlinear ultrasonic phenomena: Nano-level stirring, emulsification, dispersion, and grinding technology - The Ultrasonic System Research Institute has developed effective stirring (emulsification, dispersion, grinding) technology utilizing the technology for controlling nonlinear ultrasonic phenomena (acoustic flow). This technology controls ultrasonic (cavitation, acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers, ultrasonic tanks, and other equipment through surface inspection. Furthermore, it realizes effective ultrasonic (cavitation, acoustic flow) propagation states tailored to the structure, material, and acoustic characteristics of specific objects, by adjusting the interaction between glass containers, ultrasonic waves, and target objects through ultrasonic oscillation control. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nano level. This has been applied and developed from examples of dispersing metal powders to nanosize.
Nanolevel stirring technology using megahertz ultrasound.
Nanolevel stirring technology using megahertz ultrasound.
Nanolevel stirring technology using megahertz ultrasonic waves.
Nanolevel stirring technology using megahertz ultrasonic waves.
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メガヘルツの超音波による、ナノレベルの攪拌技術.pdf[5149617]

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Ultrasonic Technology for Nano-Level Stirring, Emulsification, Dispersion, and Pulverization
--Nano-Level Stirring Using Ultrasonic Nonlinear Phenomenon Control Technology--

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Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface).

Improvement process for ultrasonic propagation efficiency due to harmonics above 200 MHz.

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by measuring, analyzing, and controlling the propagation state of ultrasound and applying it as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates the residual stress on the surface of components and homogenizes the entire surface. With this technology to alleviate surface residual stress, we have improved fatigue strength against metal fatigue and achieved uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a certain range of stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This technology is offered as a consulting service.

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Ultrasonic system using a function generator

Ultrasonic oscillation (sweep oscillation) system for controlling nonlinear phenomena

The Ultrasonic System Research Institute has developed a technology to control the nonlinear vibration phenomena of surface elastic waves based on the acoustic characteristics of original ultrasonic probes. The key point is the setting of sweep oscillation conditions using two ultrasonic probes (essentially, it cannot be controlled with just one probe for ultrasonic oscillation control. By combining the oscillation settings of the two probes, the occurrence of resonance phenomena and nonlinear phenomena can be controlled). Resonance phenomena and nonlinear phenomena can be controlled within a frequency range tailored to the intended use. In particular, when strong stimulation is required, this is achieved by utilizing low-frequency resonance phenomena (e.g., breaking glass). When high-frequency stimulation is needed, this is achieved by utilizing high-frequency nonlinear phenomena (e.g., 700 MHz stimulation).

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Ultrasonic tester NA, which allows for easy measurement and analysis of ultrasonic waves.

Ultrasonic Sound Pressure Measurement Analysis System - Measurement, Analysis, and Evaluation System Using Original Ultrasonic Probes - (Ultrasonic System Research Institute)

This is a measurement system using an ultrasonic probe. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, and is detected as various acoustic performances. Features (Specifications) - Measurement (Analysis) Frequency Range: 0.1 Hz to 200 MHz - Ultrasonic Oscillation: 1 Hz to 1 MHz - Capable of measuring surface vibrations - Continuous measurement for 24 hours is possible - Simultaneous measurement of any two points - Measurement results displayed in graphs - Software for time series data analysis included Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate) Note: "R" is a free statistical processing language and environment - autcor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

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Ultrasonic probe sweep oscillation control technology

Development technology of original ultrasonic systems - technology to control nonlinear phenomena of ultrasound -

The Ultrasonic System Research Institute has developed a technology for controlling the propagation of ultrasound through sweep oscillation using ultrasonic probes. Based on the propagation characteristics of the ultrasonic oscillation control probes, we set the conditions for sweep oscillation for each ultrasonic probe according to the intended use and interaction. By considering the vibration modes of the target objects, devices, tanks, and tools, it becomes possible to control low-frequency resonance phenomena through sweep oscillation conditions tailored to the system's vibration system. Even with an output of around 30W, it is possible to control the propagation of high sound pressure and frequency ultrasonic vibrations in tanks of 3000-5000 liters. <<Specific Example>> As a dynamic change, simultaneously with low-frequency resonance phenomena, the sweep oscillation conditions of the ultrasonic probe at 1-10 MHz enable the generation of 10th, 30th, 100th... harmonics, which can be applied to precision cleaning and nano-level dispersion. The key point is to analyze and evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. Propagation characteristics of ultrasound: 1) Vibration modes 2) Nonlinear phenomena 3) Response characteristics 4) Interactions

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Development technology for ultrasonic propagation control systems for various solvents.

Development of an ultrasonic probe utilizing the acoustic properties of Teflon rods (with iron cores).

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control system for various solvents (such as hydrofluoric acid and hydrochloric acid) using Teflon (PTFE). By confirming the basic acoustic properties (response characteristics, propagation characteristics) of Teflon rods (with iron cores), it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, variations, etc.). Specifically, using two types of ultrasonic oscillation control probes, we set oscillation conditions based on measurements and analyses of the intended purpose and interactions, combining sweep oscillation and pulse oscillation. In particular, to control low-frequency resonance phenomena, we utilize high-frequency nonlinear phenomena. Therefore, sound pressure measurements require a measurement range of over 100 MHz. The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are establishing and confirming new evaluation criteria (parameters) that indicate the appropriate state of ultrasound for the intended purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Fluctuation characteristics - Effects due to interactions

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Megahertz ultrasonic system (cleaning, stirring, processing, surface treatment, etc.)

Application of sweep oscillation control technology to control nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed ultrasonic system technology that enables control of ultrasonic propagation states above 1-700 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic equipment. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states, applicable to precision cleaning, processing, stirring, welding, plating, and more. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for several tons of target objects even in a 1000-liter water tank with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the ultrasonic propagation characteristics depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This phenomenon occurs due to the generation of harmonics resulting from original oscillation control, realized at high amplitudes through resonance phenomena, leading to ultrasonic vibration resonance phenomena.

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Surface modification treatment of ultrasonic cleaners (consulting)

Relaxation and homogenization treatment of surface residual stress using ultrasound and microbubbles!!

The Ultrasonic System Research Institute has developed (and published) a method to adapt technology for relaxing residual stress near surfaces using ultrasound and microbubbles to ultrasonic transducers. The technology for relaxing residual stress through ultrasound and microbubbles has led to improvements in fatigue strength against metal fatigue, which in turn contributes to the uniformity of the surface of ultrasonic transducers and the efficiency of ultrasonic oscillation, significantly changing the usage of ultrasound. In particular, in ultrasonic cleaning using detergents and solvents, ultrasound has been effectively controlled to achieve reflection, refraction, and transmission according to the acoustic characteristics of the target object by setting conditions tailored to the purpose. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function

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Nanolevel stirring technology utilizing nonlinear phenomena of ultrasound.

Technology for stirring, emulsifying, dispersing, and grinding at the nanoscale using techniques to control nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed an effective stirring (emulsification, dispersion, grinding) technology utilizing "technology to control nonlinear phenomena of ultrasound (acoustic flow)." This technology controls ultrasound (cavitation, acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers through surface inspection, ultrasonic tanks, and other items. Furthermore, it realizes effective ultrasonic (cavitation, acoustic flow) propagation states tailored to the structure, material, and acoustic properties of specific target objects, by controlling the oscillation of ultrasound in accordance with the interactions between glass containers, ultrasound, and target objects. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nano level. It has been applied and developed from examples of dispersing metal powders to nanosize. November 2023: Developed ultrasonic oscillation control technology to control nonlinear phenomena. January 2024: Developed technology to measure, analyze, and evaluate the interactions of ultrasonic vibrations. February 2024: Developed surface treatment technology using megahertz ultrasound. April 2024: Developed optimization technology for resonance phenomena and nonlinear phenomena.

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Ultrasonic technology for homogenization and fluidity improvement of liquids (especially solvents).

- Application of nanolevel stirring, emulsification, dispersion, and grinding technology to control nonlinear ultrasonic phenomena (acoustic flow) -

- Technology for controlling nonlinear ultrasonic phenomena for nano-level stirring, emulsification, dispersion, and grinding - Ultrasonic Treatment 1: "Nanonization of Powders" Ultrasonic Treatment 2: "Homogenization of Liquids and Improvement of Fluidity" The Ultrasonic System Research Institute has developed a technology for "homogenizing liquids and improving fluidity using ultrasonic technology," utilizing the "technology for controlling nonlinear ultrasonic phenomena (acoustic flow)." This technology controls ultrasonic (cavitation and acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers, ultrasonic tanks, and other items through surface inspection. Furthermore, it realizes effective ultrasonic (cavitation and acoustic flow) propagation states tailored to the structure, material, and acoustic characteristics of specific target objects, in accordance with the interactions between glass containers, ultrasonic waves, and target objects, through the control of ultrasonic oscillation. In particular, the dynamic characteristics of harmonics achieved through acoustic flow control enable responses at the nano level. Ultrasonic Propagation Characteristics: 1) Vibration Modes (Self-Correlation) 2) Nonlinear Phenomena (Bicoherence) 3) Response Characteristics (Impulse Response) 4) Interactions (Power Contribution Rate)

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Nanolevel stirring technology using nonlinear control of ultrasound.

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On the Propagation Phenomenon of Ultrasound - Classification and Evaluation Techniques of Ultrasound through Sound Pressure Measurement Analysis -

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An experiment to control chemical reactions using ultrasound.

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Classification of Ultrasonic Propagation Phenomena

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Ultrasonic Propagation Control System for Various Solvents - Ver2

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Changes in ultrasonic propagation conditions due to oscillation conditions.

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Analysis and Evaluation of Ultrasonic Sound Pressure Data - Autocorrelation and Bispectrum -

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Acoustic Flow (Nonlinear Phenomena of Ultrasound) Control Technology - Ver4

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Megahertz ultrasonic control technology (cleaning, processing, stirring, surface treatment...)

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