Relaxation and homogenization treatment of surface residual stress using ultrasound and microbubbles!!
The Ultrasonic System Research Institute has developed (and published) a method to adapt technology for relaxing residual stress near surfaces using ultrasound and microbubbles to ultrasonic transducers. The technology for relaxing residual stress through ultrasound and microbubbles has led to improvements in fatigue strength against metal fatigue, which in turn contributes to the uniformity of the surface of ultrasonic transducers and the efficiency of ultrasonic oscillation, significantly changing the usage of ultrasound. In particular, in ultrasonic cleaning using detergents and solvents, ultrasound has been effectively controlled to achieve reflection, refraction, and transmission according to the acoustic characteristics of the target object by setting conditions tailored to the purpose. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function
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basic information
This is a new surface treatment technology using ultrasound, which includes general effects based on acoustic properties, and we believe it can be utilized and developed as a significant and unique operational technique for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, and more. We offer consulting services for surface treatment (stress relaxation) technology utilizing ultrasound and microbubbles, including the following: 1. Explanation of the principles 2. Description of specific equipment (design and manufacturing if necessary) 3. Explanation of operation methods and work know-how 4. Explanation of new ultrasound utilization technologies Achievements and examples: 1. Surface modification of ultrasonic water tanks 2. Surface modification of ultrasonic transducers 3. Surface modification of metal parts, including sheet metal parts, screws, and bolts 4. Surface modification of resin parts, including lenses and coated/painted components.
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Applications/Examples of results
2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2023. 8 Development of combination technology for sweep oscillation and pulse oscillation 2023. 9 Development of ultrasonic propagation control technology over 100 MHz 2023. 10 Ultrasonic plating in megahertz (patent application) 2023. 11 Development of ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Development of technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Development of surface treatment technology using megahertz ultrasound 2024. 4 Development of optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Development of optimization technology related to the combination of sound and ultrasound 2024. 6 Development of optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Development of ultrasonic probes using components with iron plating on polyimide film 2024. 8 Development of "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using portable ultrasonic cleaners
Detailed information
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Surface modification treatment of ultrasonic cleaning machines.
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Surface modification treatment of ultrasonic cleaners.
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Surface modification treatment of ultrasonic cleaners
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Surface modification treatment of ultrasonic transducers
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Effect of Ultrasonic Surface Modification Treatment
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Surface modification treatment of ultrasonic cleaners.
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Surface modification treatment of ultrasonic cleaners.
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Ultrasound system
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Surface modification treatment of ultrasonic cleaners
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.