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  6. Surface modification treatment of ultrasonic cleaners (consulting)

Surface modification treatment of ultrasonic cleaners (consulting)

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USSI

last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Relaxation and homogenization treatment of surface residual stress using ultrasound and microbubbles!!

The Ultrasonic System Research Institute has developed (and published) a method to adapt technology for relaxing residual stress near surfaces using ultrasound and microbubbles to ultrasonic transducers. The technology for relaxing residual stress through ultrasound and microbubbles has led to improvements in fatigue strength against metal fatigue, which in turn contributes to the uniformity of the surface of ultrasonic transducers and the efficiency of ultrasonic oscillation, significantly changing the usage of ultrasound. In particular, in ultrasonic cleaning using detergents and solvents, ultrasound has been effectively controlled to achieve reflection, refraction, and transmission according to the acoustic characteristics of the target object by setting conditions tailored to the purpose. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function

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Surface modification treatment of ultrasonic cleaners (consulting)

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  • Related Link - http://ultrasonic-labo.com/?p=1879

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basic information

This is a new surface treatment technology using ultrasound, which includes general effects based on acoustic properties, and we believe it can be utilized and developed as a significant and unique operational technique for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, and more. We offer consulting services for surface treatment (stress relaxation) technology utilizing ultrasound and microbubbles, including the following: 1. Explanation of the principles 2. Description of specific equipment (design and manufacturing if necessary) 3. Explanation of operation methods and work know-how 4. Explanation of new ultrasound utilization technologies Achievements and examples: 1. Surface modification of ultrasonic water tanks 2. Surface modification of ultrasonic transducers 3. Surface modification of metal parts, including sheet metal parts, screws, and bolts 4. Surface modification of resin parts, including lenses and coated/painted components.

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Applications/Examples of results

2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2023. 8 Development of combination technology for sweep oscillation and pulse oscillation 2023. 9 Development of ultrasonic propagation control technology over 100 MHz 2023. 10 Ultrasonic plating in megahertz (patent application) 2023. 11 Development of ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Development of technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Development of surface treatment technology using megahertz ultrasound 2024. 4 Development of optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Development of optimization technology related to the combination of sound and ultrasound 2024. 6 Development of optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Development of ultrasonic probes using components with iron plating on polyimide film 2024. 8 Development of "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using portable ultrasonic cleaners

Detailed information

  • IMG_6645.jpg

    Surface modification treatment of ultrasonic cleaning machines.

  • IMG_1507.jpg

    Surface modification treatment of ultrasonic cleaners.

  • IMG_2219.jpg

    Surface modification treatment of ultrasonic cleaners

  • 1249193d20023sss.jpg

    Surface modification treatment of ultrasonic transducers

  • IMG_0109aaa.jpg

    Effect of Ultrasonic Surface Modification Treatment

  • IMG_8752a.jpg

    Surface modification treatment of ultrasonic cleaners.

  • IMG_0007kkk.jpg

    Surface modification treatment of ultrasonic cleaners.

  • IMG_6319-8.jpg

    Ultrasound system

  • IMG_0007aaa.jpg

    Surface modification treatment of ultrasonic cleaners

catalog(14)

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Ultrasound Probe Manufacturing Technology (Consulting Support) Ver3

Ultrasound Probe Manufacturing Technology (Consulting Support) Ver3

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Plating treatment technology using ultrasound and fine bubbles (Nihon Barrel Industry Co., Ltd.)

Plating treatment technology using ultrasound and fine bubbles (Nihon Barrel Industry Co., Ltd.)

TECHNICAL
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Surface treatment technology using ultrasound, microbubbles, and surface elastic waves.

Surface treatment technology using ultrasound, microbubbles, and surface elastic waves.

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Megahertz ultrasonic oscillation control probe No. 2

Megahertz ultrasonic oscillation control probe No. 2

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Based on the analysis of ultrasonic sound pressure measurement, the processes of cavitation and acoustic flow (cleaning, stirring, processing, surface treatment, ...) Ver3

Based on the analysis of ultrasonic sound pressure measurement, the processes of cavitation and acoustic flow (cleaning, stirring, processing, surface treatment, ...) Ver3

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Surface treatment Ver2 using sweep oscillation control from 3 MHz to 20 MHz.

Surface treatment Ver2 using sweep oscillation control from 3 MHz to 20 MHz.

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Technology for achieving ultrasonic propagation conditions above 900 MHz.

Technology for achieving ultrasonic propagation conditions above 900 MHz.

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Surface modification technology (stress relaxation) for ultrasonic beauty devices Ver2

Surface modification technology (stress relaxation) for ultrasonic beauty devices Ver2

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Ultrasonic Control Method of Megahertz Applying Shannon's Juggling Theorem

Ultrasonic Control Method of Megahertz Applying Shannon's Juggling Theorem

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Ultrasonic plating technology (Japan Barrel Industry Co., Ltd., Ultrasonic System Research Institute)

Ultrasonic plating technology (Japan Barrel Industry Co., Ltd., Ultrasonic System Research Institute)

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Optimization Technology for Ultrasonic Cleaning Machines — Optimization and Control Technology for Cavitation and Acoustic Flow Based on Sound Pressure Measurement, Analysis, and Evaluation —

Optimization Technology for Ultrasonic Cleaning Machines — Optimization and Control Technology for Cavitation and Acoustic Flow Based on Sound Pressure Measurement, Analysis, and Evaluation —

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Ultrasound, Microbubbles, and Surface Elastic Waves - Surface Treatment Technology -

Ultrasound, Microbubbles, and Surface Elastic Waves - Surface Treatment Technology -

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Acoustic flow control technology using a portable ultrasonic cleaner (nonlinear phenomenon) - Ver4

Acoustic flow control technology using a portable ultrasonic cleaner (nonlinear phenomenon) - Ver4

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Nonlinear oscillation control technology for ultrasonic probes based on sound pressure measurement analysis.

Nonlinear oscillation control technology for ultrasonic probes based on sound pressure measurement analysis.

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News about this product(20)

Ultrasonic probe using components with iron plating.

Developed an ultrasonic probe using components with iron plating on polyimide film (Nihon Barrel Industry Co., Ltd.).

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The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe using components with iron plating on polyimide film. We provide consulting services applying this technology for "ultrasonic and vibration measurement, propagation control..." on various curved surfaces. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass... Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes (cleaning, stirring, etc.). Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Iron Plating Treatment: Nippon Barrel Industry Co., Ltd. Address: 1-2-7 Shinonome, Minami-ku, Hiroshima City, 734-0022 Japan

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Ultrasonic probe oscillation control technology

Nonlinear Oscillation Control Technology for Ultrasonic Probes Based on Sound Pressure Measurement Analysis - Optimization Techniques for Resonance Phenomena and Nonlinear Phenomena -

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The Ultrasonic System Research Institute has developed a technology to control nonlinear ultrasonic phenomena by optimizing various interactions through the oscillation control of two types of ultrasonic probes from two oscillation channels of a function generator. Note: Nonlinear (resonance) phenomenon The resonance phenomenon that occurs due to the generation of harmonics resulting from original oscillation control, leading to high amplitude ultrasonic vibrations. By optimizing the ultrasonic propagation characteristics of various materials according to their intended purpose, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology allows for the control of dynamic changes in surface elastic waves according to their intended use. Ultrasonic Probe: Outline Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 0.5 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz (confirmed by sound pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function generator

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Experience related to Shannon's first theorem.

"Experiences Regarding Shannon's First Theorem" - Original Technology Development -

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* "Shannon's First Theorem" The relationship between information and entropy (as information increases, entropy decreases) Entropy: The average amount of information per symbol from a memoryless information source ... "Experiences Related to Shannon's First Theorem" — Original Technology Development — 1) Theme "Shannon's First Theorem is practically useful based on experience" 1-1) Useful for creating models related to the consideration of basic systems (Note 1) 1-2) Useful as foundational knowledge regarding data and noise (While it may be difficult to understand its necessity in routine development tasks, when considered from the perspective of high originality in research and development of new products, it is very effective as a research viewpoint (Note 2)) Note 1: Example - Consistency and systematization of objects related to system development (e.g., algorithms) Note 2: Example - Cause analysis of machine vibrations, electrical noise, program bugs, and defects...

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Nonlinear Oscillation Control of Ultrasonics

- Surface modification technology (stress relaxation) through nonlinear oscillation control of ultrasound -

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The Ultrasonic System Research Institute has developed a technology that efficiently alleviates surface residual stress in components by controlling the nonlinear propagation state of ultrasound, utilizing the acoustic characteristics of the target objects through measurement, analysis, and control techniques related to the propagation state of ultrasound. With this technology to alleviate surface residual stress, it has become possible to improve the fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the settings of the ultrasound propagation state, we have developed control methods and tools that realize effective nonlinear stimulation to the target object. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This technology is offered as a consulting service. Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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