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  3. 超音波システム研究所
  4. Ultrasonic device: Surface modification of the tank surface (relaxation and uniformization of surface residual stress) technology - Dynamic control technology of ultrasound -
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  • May 24, 2023
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May 24, 2023

Ultrasonic device: Surface modification of the tank surface (relaxation and uniformization of surface residual stress) technology - Dynamic control technology of ultrasound -

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute publishes technology for modifying the surfaces of water tanks in ultrasonic cleaning machines, ultrasonic stirring devices, and ultrasonic reaction devices by analyzing and applying measurement, analysis, and control techniques related to the propagation state of ultrasound as the acoustic characteristics of the target object. <<Consulting Services>> As part of consulting services utilizing megahertz ultrasonic oscillation control technology for surface treatment, the following items are provided: 1: Explanation of principles 2: Provision of specific devices: manufacturing and sales (Development and manufacturing of custom ultrasonic oscillation control probes if necessary) 3: Explanation of operation methods and work know-how 4: Explanation of new ultrasonic utilization technologies (application methods, etc.) Achievements and Examples: 1: Surface modification of ultrasonic tanks 2: Surface modification of ultrasonic transducers 3: Ultrasonic plating treatment (control of chemical reactions) 4: Ultrasonic processing and welding (improvement of thermal conductivity efficiency through ultrasound) 5: Surface modification of various components (ultrasonic stimulation above 200 MHz: stimulation of metal structures)
Surface modification of ultrasonic water tanks
Surface modification of ultrasonic water tanks
Surface modification of ultrasonic water tanks
Surface modification of ultrasonic water tanks
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水槽表面(超音波洗浄・攪拌・・)の表面改質(応力緩和・均一化)技術.pdf[2599435]

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Maintenance technology for equipment utilizing ultrasonic "vibration measurement technology."

A completely new vibration measurement technology using original products (ultrasonic testers).

The Ultrasonic System Research Institute has developed a completely new <vibration measurement technology> using its original product (ultrasonic tester). The ultrasonic sound pressure measurement analysis technology developed so far applies the "measurement, analysis, and control" technology related to the nonlinear phenomena of ultrasound. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we have developed technology that can <measure, analyze, and evaluate> vibration states from low frequencies (0.001 Hz) to high frequencies (700 MHz). Regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails... as well as the vibrations at the moment of metal melting during welding and instantaneous vibrations during machining, we have made it possible to respond with vibration control and management based on the measurement and analysis of new vibration phenomena. This is a new method and technology, and various application cases have developed from the analysis results so far. In particular, continuous data collection for a standard measurement time of 72 hours is possible, allowing measurement of low-frequency vibrations and irregularly fluctuating vibrations (maximum measurement can be overwritten over a continuous period of 14 days).

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Ultrasonic equipment measurement and analysis services (consulting support)

We provide on-site services for the measurement, analysis, and evaluation of ultrasonic equipment.

Application of technology to analyze and evaluate the dynamic characteristics of ultrasound The Ultrasound System Research Institute has developed a method (system) for the <analysis, experimentation, and evaluation> of ultrasound, utilizing "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. Using this technology, we conduct <sound pressure measurement, experimentation, analysis, and evaluation> (including on-site support) for ultrasonic cleaning machines. To evaluate the complex and varying usage conditions of ultrasound, we do not rely solely on sound pressure and frequency; instead, we consider "timbre." We analyze it using a time series data autoregressive model and report and propose <evaluation and application> based on statistical models.

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Improvement of the ultrasonic cleaning machine (Field support for the addition of fine bubble generation system)

Application of technology to analyze and evaluate the dynamic characteristics of ultrasound.

The Ultrasonic System Research Institute has developed a method (system) for the analysis and evaluation of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We are providing on-site support for the additional installation of a degassing fine bubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable manner, we offer on-site services to add and confirm sound pressure measurements for the degassing fine bubble generation liquid circulation system in specific tanks present at the site. **Explanation of Degassing Fine Bubble Generation Liquid Circulation Technology** By ensuring appropriate liquid circulation and the diffusibility of fine bubbles, a uniform state of cleaning liquid is achieved. Ultrasound propagates through the uniform liquid, generating a stable state of ultrasound. From this state, liquid circulation control is performed to realize the desired ultrasonic effects (propagation state). This involves achieving a uniform sound pressure distribution throughout the tank, optimizing ultrasound, liquid circulation pumps, fine bubbles, etc. The operational control becomes the know-how for individual tanks.

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Ultrasonic oscillation control technology using two function generators.

Application technologies of measurement, analysis, and control using ultrasonic testers - sweep oscillation technology and pulse oscillation technology.

The Ultrasonic System Research Institute has developed a completely new dynamic control technology for ultrasound by utilizing two function generators. Through oscillation with two different waveforms (sweep), we have realized a technology to control the nonlinear phenomena of ultrasound. Note: Nonlinear (resonance) phenomena By generating (10th order and higher) harmonics through original oscillation control and resonating with low-frequency vibration phenomena, we have achieved the generation of high-amplitude harmonics, which is the nonlinear (resonance) phenomenon of ultrasonic vibrations. By optimizing the ultrasonic propagation characteristics of various materials according to their intended use, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this is a system technology that controls the dynamic changes of surface elastic waves according to the intended purpose.

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Consulting for the development of an ultrasonic cleaning system based on sound pressure data analysis.

Ultrasonic cleaning system that achieves ultrasonic control tailored to the purpose.

This is an effective device using a dedicated ultrasonic tank (original manufacturing method). Due to the high efficiency of ultrasonic utilization, standard tanks lack sufficient strength and durability. Depending on the target and purpose, multiple ultrasonic waves and a degassing fine bubble generation liquid circulation device are controlled based on sound pressure measurement analysis for cleaning, stirring, and surface modification. We propose various combinations and usage (control) methods. The key point is to achieve an ultrasonic propagation state tailored to the target, focusing on the "dissolved oxygen concentration distribution" and "liquid circulation" within the dedicated tank. << Degassing Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gases to form. The above describes the state of the degassing liquid circulation device. 3) As the concentration of dissolved gases decreases, the bubble size of dissolved gases due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) smaller than 20μ are generated. The above describes the state of the degassing microbubble generation liquid circulation device.

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Development of megahertz ultrasonic oscillation control technology using ultrasonic cleaners.

Combination technology of function generator and ultrasonic probe

The Ultrasonic System Research Institute has developed ultrasonic oscillation control technology that enables the utilization of ultrasonic propagation states above 100 MHz by applying a function generator and ultrasonic probe to ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring, based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, it is possible to control ultrasonic stimulation above 100 MHz to the target object with an ultrasonic output of less than 20 W, even in a 1000-liter water tank. This was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is to confirm the ultrasonic propagation characteristics of the target object, and it is important to set the oscillation conditions of the function generator as a control method for the original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This refers to the resonance phenomenon of ultrasonic vibrations that occurs when the generation of harmonics caused by original oscillation control is realized at a high amplitude due to resonance phenomena.

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Surface modification technology through nonlinear oscillation control of ultrasound (stress relaxation and uniformity).

Surface modification treatment using ultrasonic propagation control above 200 MHz.

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation of ultrasound by analyzing and applying measurement, analysis, and control techniques related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates residual stress on the surface of components and homogenizes the entire surface. This technology for alleviating surface residual stress improves the fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasound propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a stimulus within a certain range that includes nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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On-Demand: Cleaning Seminar Using Ultrasound and Fine Bubbles

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Program 1) Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles) 1. Basics of ultrasound 2. Propagation phenomena of ultrasonic vibrations 3. Fine bubbles (microbubbles) 2) Cleaning methods using ultrasound and fine bubbles (microbubbles) and their benefits 1. Basics of cleaning 2. Physical actions, chemical actions, interactions 3. Benefits of fine bubbles 3) Concepts of ultrasonic cleaning devices and know-how for introduction, development, and improvement 1. Installation methods for tanks and transducers 2. Microbubble generation liquid circulation systems 4) Specific application examples of cleaning and concrete examples of ultrasonic cleaning devices with proven cleaning effects

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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We provide manufacturing technology for ultrasonic sound pressure measurement analysis systems.

We will disclose the manufacturing know-how of ultrasonic probes - applying feedback analysis technology, ultrasonic sound pressure data analysis technology.

The Ultrasonic System Research Institute manufactures and sells the "Ultrasonic Tester NA (Recommended Type)," which makes ultrasonic measurement and analysis easy. We provide manufacturing technology and data analysis evaluation technology, including know-how for this system. System Overview (Recommended System: Ultrasonic Tester NA) Contents: - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets Features: - Measurement (analysis) frequency range: Specification from 0.1 Hz to 10 MHz - Ultrasonic oscillation: Specification from 1 Hz to 100 kHz - Capable of measuring surface vibrations - Continuous measurement for 24 hours - Simultaneous measurement of any two points - Measurement results displayed in graphs - Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances.

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System technology of ultrasound (consulting) through sound pressure data analysis.

It is a technology that enables ultrasonic control tailored to specific purposes.

Ultrasonic System Technology 1: Development technology for dedicated water tanks 2: Improvement technology for ultrasonic transducers 3: Measurement technology for ultrasonic propagation conditions 4: Control technology for ultrasonic (acoustic flow) We provide system technology related to the above. This technology enables ultrasonic control tailored to specific purposes. * Know-how for improving ultrasonic transducers... * * Know-how for designing ultrasonic water tanks... * * Know-how for measuring ultrasonic propagation conditions... * * Know-how for controlling ultrasonic (acoustic flow)... * We offer the above. For more details, please contact the Ultrasonic System Research Institute via email.

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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Surface treatment technology using dynamic control of ultrasound and fine bubbles.

Acoustic flow control technology using ultra-fine bubbles and megahertz ultrasound.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz (1-20 MHz) ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Ultrasonic cleaning machine manufacturing and development consulting

Ultrasonic cleaning machine using a degassed fine bubble (microbubble) generation liquid circulation device.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of ultrasonic cleaning machines using a "degasified fine bubble (microbubble) generation liquid circulation device" that can efficiently control ultrasonic waves. Ultrasonic Cleaning Machine (Degasified Fine Bubble Generation Liquid Circulation System) --Ultrasonic Cleaning System KT0600K-- 1) Cleaning Tank Material: SUS304 (t = 3.0 mm) Dimensions (internal): W530 × D530 × H370 mm 2) Liquid Circulation Degasified fine bubble generation liquid circulation system Nominal flow rate: 12-30 L/MIN 3) Ultrasonic (Power Supply: AC 100V) MU-300 Transducer Size: 260 × 150 × 90 mm Oscillator Size: 320 × 420 × 145 mm Frequency 1) 28 kHz Output: 300W (MAX) Frequency 2) 40 kHz Output: 300W (MAX) Frequency 3) 72 kHz Output: 300W (MAX)

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Aioi System is pleased to announce the release of the low-power wireless display "NW2991-JP," which achieves long battery life. This product supports 920MHz band wireless communication and can be operated in conjunction with wired displays. It can be easily integrated into existing systems by simply adding a master unit. With a high-speed response time of under one second and a variety of display functions for text and barcodes, it supports a wide range of applications. ▼ For more details, please see the press release linked below ▼ ■ Main Features - Maintenance-free design with a battery life of one year (low power consumption) - Compatible with mixed operation with wired displays - High-speed response (under one second) and diverse display formats - Stable communication in the 920MHz band ■ You can see the actual product at the exhibition This product will be displayed at the TOPPAN booth during the International Logistics Comprehensive Exhibition 2025, 4th INNOVATION EXPO. We invite you to visit the venue, see the actual product, and experience its performance. Dates: September 10 (Wed) - 12 (Fri), 2025 Venue: Tokyo Big Sight (Halls 4-8) Booth No: 5-907 (TOPPAN booth) Exhibition official website ▶ linked below We sincerely look forward to your visit.

Aug 08, 2025

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Measurement of cosmetics

Thank you for visiting the Monozukuri World (Measurement, Inspection, and Sensor Exhibition).

  • NEW
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Thank you very much for visiting our booth at the "Monozukuri World (Measurement, Inspection, and Sensor Exhibition) 2025." Thanks to you, we had many visitors, and the event concluded successfully. In addition to the "PPLB-445" showcased on the day, we have a variety of products available. For those who were unable to conduct sample measurements at the venue, we offer a trial measurement service. Furthermore, for those who would like to learn more about our products and services, we also accept online meetings. We welcome inquiries from those who attended, as well as those who were unable to come this time due to scheduling conflicts. Please feel free to reach out to us.

Aug 08, 2025

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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