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Ena cardboard delivery process

Ena cardboard delivery process

We are providing continuous support to realize everyone's business improvement!

At Ena Cardboard, we provide proposals necessary to achieve the efficiency of your "packaging operations" and "wrapping operations." Our self-manufactured and designed cardboard can be proposed in various shapes and strengths depending on the products you are packaging. We will suggest the necessary packaging materials and supplies. Additionally, we offer continuous support to help improve your operations, not just limited to our proposal and delivery. 【Delivery Process】 ■1. Understand the business content and site ■2. Consider products for operational efficiency ■3. Proposal ■4. Ongoing support for operational efficiency *For more details, please refer to the related link page or feel free to contact us.

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[Proposal Example] I want to eliminate the corners of the cardboard to avoid damaging the packaging.

[Proposal Example] I want to eliminate the corners of the cardboard to avoid damaging the packaging.

Reduced bag tearing due to corner snagging! Achieving safe insertion and wrapping, and improving work efficiency!

The customer is packing products into cardboard, which is the packaging material, while performing bagging operations inside the box, and they are packaging the products by hooking the bags onto the lid. However, during this process, the corners of the lid (flap) get caught due to the weight of the products, causing the bags to tear, resulting in bag loss and additional work time. The issue lies in the corners of the flap getting caught in the bags, so it was proposed to eliminate this by rounding the corners through R processing (a process that rounds corners using a die). As a result, the tearing of bags due to corner catches has decreased, leading to a reduction in bag loss, labor costs, and time. 【Customer's Issues】 ■ The corners of the lid (flap) get caught due to the weight of the products, causing the bags to tear. ■ There is bag loss. ■ It takes time to complete the work. *For more details, please refer to the related link page or feel free to contact us.

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[Proposal Example] Reducing ordering mistakes and simplifying management through the standardization of product codes.

[Proposal Example] Reducing ordering mistakes and simplifying management through the standardization of product codes.

Improving workability and efficiency through common coding! Introducing service examples that also led to time reduction.

We received requests from customers stating, "I want to place orders for products easily and without mistakes" and "I want to make product management easier." Currently, orders are placed using product names, but there are many similar products, which can lead to ordering mistakes. Additionally, due to the large variety of products handled, it is difficult for customers to keep track of everything, and they felt that the ordering process was somewhat burdensome. By standardizing products with a common code, ordering mistakes have become less likely, and since products are registered with codes, the process of ordering and managing products has become easier. [Challenges] ■ I want to place orders for products easily and without mistakes ■ There are many similar products, which can lead to ordering mistakes ■ Due to the large variety of products handled, it is difficult to keep track of everything ■ The large number of products makes order management complicated *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal Example] I want to reduce storage space by changing the material of the cardboard.

[Proposal Example] I want to reduce storage space by changing the material of the cardboard.

By reviewing the materials, we can solve the problem! The thickness has been reduced to 0.7mm, which has decreased the stacking space.

Currently, we have been using a tea-based EF thickness (around 1.2mm), but due to the difficulty in securing storage space, we have received a request to reduce inventory space. Since it was impossible to change the design to reduce materials and thickness while maintaining the current packaging shape, we resolved the issue by reconsidering the material. By using a material that is 0.7mm thinner, we reduced the stacking space and achieved a cost reduction of 3% (with variations depending on the lot and specifications). Because it is a special material, we also proposed it for printing applications (offset printing). [Overview] ■ Issues - Difficulty in securing storage space - Desire to reduce storage space by changing cardboard material ■ Proposal - Current EF material thickness (around 1.2mm) → GF material thickness (0.5mm) *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal Example] Improve work efficiency when purchasing cardboard (innovate delivery)

[Proposal Example] Improve work efficiency when purchasing cardboard (innovate delivery)

On-site delivery tailored to the current situation! A case where the time spent searching for products and moving them has been significantly reduced.

I received a request to "come up with a delivery method that improves work efficiency." When delivering the ordered cardboard boxes, I did not have prior knowledge of the order in which the customer would use them, so during delivery, it was difficult for the customer to find the necessary cardboard products while organizing them. Therefore, I consulted with the transportation department and drivers who actually deliver the products, and I thought that if we unloaded the sheets in a way that is easy for the customer to use, it could solve the problem. I made suggestions such as, "Ask the customer for instructions and place the item they want to use first on top when unloading." 【Proposal Details】 - Ask the customer for instructions and place the item they want to use first on top when unloading. - Unload the sheets in the order of use on pallets near the machines being used. - Standardize the orientation of the signs so that products can be easily distinguished. *For more details, please refer to the PDF document or feel free to contact us.

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[Proposal Example] We want to introduce a QR code on the product signboard to improve management efficiency.

[Proposal Example] We want to introduce a QR code on the product signboard to improve management efficiency.

Embedding order numbers, material numbers, delivery dates, etc. into a two-dimensional code! A case study on streamlining management.

Due to the large number of products and the difficulty in product management, we received a request to manage the acceptance of cardboard boxes at the factory using a two-dimensional code. While it is possible to print a two-dimensional code on the delivery slip, since it will be used at the factory, we added a program to print the two-dimensional code on the product kanban. We can embed the order number, material number, delivery date, quantity, and other information into the two-dimensional code. In addition, it is possible to customize the system to fit the customer's operations. [Overview] ■ Issues - There are a large number of products, making product management difficult. - There is a desire to manage the acceptance of cardboard boxes at the factory using a two-dimensional code. ■ Results - A program was added to print the two-dimensional code on the product kanban. - The order number, material number, delivery date, quantity, and other information can be embedded in the two-dimensional code. *For more details, please refer to the PDF document or feel free to contact us.

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Four features of cardboard

Four features of cardboard

Pursuing high speed and high quality! Introducing the features of our company that possess quality, delivery time, and production responsiveness.

At Act Ishihara Co., Ltd., we have established various processing equipment and packaging lines to meet diverse needs, ensuring quality, delivery times, and production responsiveness. Here, we would like to introduce our "four features." "Speed" is the lifeblood of the manufacturing line. We achieve high speed and high quality through complete automation. [Features] ■ Operators - Automation of sheet feeding into the printing line - Robots palletizing products to reduce the workload on operators ■ Products - Equipped with comprehensive inspection devices on the printing line - Full inspection of the three quality aspects of printing, cutting, and joining using cameras and sensors ■ Environment - Installation of a paper dust collection device above the sheet cutting unit of the integrated production line - Preventing paper dust generated during cutting from scattering within the factory ■ Hygiene - Double shutters at the raw material entrance and product shipping exit - Insect traps installed near the factory entrance and exit *For more details, please refer to the PDF document or feel free to contact us.

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"Packaging material sales" not only for customized products but also for standard and regular items!

"Packaging material sales" not only for customized products but also for standard and regular items!

Cardboard trays (such as vacuum-formed trays), various types of plastic corrugated sheets and cushioning materials, stretch film, box-making and sealing machines / shelves and racks / air cushioning material manufacturing machines.

Alps Logistics handles a wide variety of packaging materials. We accept not only customized products but also standard and regular items, and we propose appropriate packaging unique to Alps Logistics, combining reliable packaging technology with a professional perspective on logistics. Please feel free to consult us. 【Products We Handle】 ＜Designed Products & Original Products＞ ■ Various types of cardboard / Various types of trays (such as vacuum-formed trays) ■ Various types of plastic corrugated sheets / Various types of cushioning materials, etc. ＜Standard Products＞ ■ Stretch film / Plastic pallets / Various types of tape / Returnable boxes, etc. ＜Logistics Equipment＞ ■ Box-making and sealing machines / Shelves and racks / Air cushioning material manufacturing machines, etc. *You can view more details on our website via the link below. If you have any questions, please feel free to contact us.

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[Packaging Design Services] Achieve higher loading rates and cost reduction ★ Improvement case studies published

[Packaging Design Services] Achieve higher loading rates and cost reduction ★ Improvement case studies published

A 33% increase in loading efficiency on the pallet eliminates the need for one truck. We provide one-stop solutions from storage to transportation and forwarding!

Alps Logistics' packaging design has a uniqueness that merges two perspectives: 1. A wealth of packaging design technology cultivated from the manufacturer's viewpoint, and 2. Insights and know-how as professionals in manufacturing logistics. ⇒ By leveraging these strengths, we contribute to the optimization of total logistics costs. = Here are some examples of packaging improvements = Automotive parts transportation ■ Challenge: There was wasted space on the pallet during transportation with a 10-ton truck. ■ Proposal: Change the shape of the outer box based on the product shape. ★ Effect ★ Loading efficiency increased by 33% per pallet! (Number of loaded boxes: 12 boxes → 16 boxes) Cargo that would require four 10-ton trucks can now fit into three! *Designed considering maximum load capacity. 【Unique packaging improvements by Alps Logistics】 ◎ A flexible system that can consistently handle all necessary processes in packaging design, from planning to design, prototyping, and evaluation. ◎ Proposing packaging designs that optimize both packaging and logistics. ◎ A wide range of packaging materials, including cardboard, various cushioning materials, and plastic containers. *You can view other examples and details from the link below. If you have any questions, please feel free to contact us.

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"Production will be handled immediately as soon as an order is received." Just in time.

"Production will be handled immediately as soon as an order is received." Just in time.

Our strength! We have common parts in stock, so we can start production as soon as an order is received.

Teramoto Paper Co., Ltd. supports "Just in Time." "Just in Time" refers to a production method that creates "the necessary items, at the necessary time, in the necessary amount." It eliminates waste, improves production efficiency, and enables mass production in a short time. We can also accommodate same-day orders and shipments. Since we own our own delivery vehicles, we can deliver the products you order immediately. 【Features】 ■ We stock common parts, allowing us to start production as soon as an order is received. ■ A production method that creates "the necessary items, at the necessary time, in the necessary amount." ■ Eliminates waste and improves production efficiency, enabling mass production in a short time. ■ Same-day orders and shipments are also possible. ■ We own our own delivery vehicles, allowing us to deliver the products you order immediately. *For more details, please refer to the PDF document or feel free to contact us.

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[Technical Column] Packaging is the brand itself.

[Technical Column] Packaging is the brand itself.

Creating "tsutsumu" means supporting the customer's brand through packaging!

What does packaging mean to you? Is it a box that wraps a product? A bag printed with a logo? Or beautiful wrapping paper? We believe that packaging is the essence of the brand itself. In addition to its functional role, packaging is one of the core elements that represents the brand of the customer handling the product or service. Branding is the "promise" that the customer shows to the next customer. *For more details on the column, you can view it through the related link. Please feel free to contact us for more information.

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