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Consulting for Ultrasonic System Development Based on Sound Pressure Measurement Analysis 2

A technology has been developed to control the nonlinear phenomena of ultrasonic vibrations propagating to the target object based on classification techniques of ultrasonic waves and oscillation control.

We provide consulting services for the development of ultrasonic systems utilizing the following device. <<Deaeration Fine Bubble (Microbubble) Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gases to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gases decreases, the bubble size of dissolved gases due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble (microbubble) generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles (microbubbles), and when measuring the fine bubbles (microbubbles), the distribution of ultra-fine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled.

  • others
  • Other analytical equipment
  • Non-destructive testing

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Consulting on "plating treatment" using ultrasound and fine bubbles.

Ultrasonic plating treatment technology using fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute has been developing ultrasonic plating treatment technology utilizing fine bubbles and megahertz ultrasound in collaboration with Japan Barrel Industry Co., Ltd. since 2015. Note: As of August 2024, it is continuously evolving based on good results into various application technologies. 1) Cleaning, processing, welding, plating... surface treatment... 2) Chemical reactions, liquid homogenization, stirring... 3) Inspection, evaluation... 4) Optimization control of ultrasound and fine bubbles tailored to specific purposes. Currently, in collaboration with Japan Barrel Industry Co., Ltd., we are developing application technologies utilizing ultrasound and fine bubbles for iron plating treatment (iron powder, amorphous, megahertz ultrasound...). If you are interested, please contact us via email. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

  • others
  • Other measuring instruments
  • Non-destructive testing

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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

  • Other analytical equipment
  • pump
  • others

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On-site consulting for ultrasonic measurement, analysis, and evaluation.

We provide consulting services based on sound pressure measurement and analysis of ultrasonic equipment.

**Analysis and Evaluation of Ultrasonic Sound Pressure Data** 1) Regarding time series data, we will analyze and evaluate the statistical properties of the measurement data (stability and changes of ultrasonic waves) through feedback analysis using a multivariate autoregressive model. 2) The effects of the oscillation part due to ultrasonic oscillation will be analyzed and evaluated as response characteristics of the ultrasonic vibration phenomenon concerning the surface state of the target object through impulse response characteristics and autocorrelation analysis. 3) The interaction between the oscillation and the target object (cleaning items, cleaning solution, water tank, etc.) will be evaluated through the analysis of power contribution rates. 4) Concerning the use of ultrasound (cleaning, processing, stirring, etc.), we will analyze and evaluate the dynamic characteristics of ultrasound based on the nonlinear phenomena (results of bispectral analysis) of the target object (propagation of surface elastic waves) or the ultrasound propagating in the target liquid, which are the main factors of the ultrasonic effect. This analysis method is realized based on previous experience and achievements by adapting the dynamic characteristics of complex ultrasonic vibrations to the analysis methods of time series data. Note: The following tools will be used for the analysis. Note: OML Note: TIMSAC Note: "R," a free statistical processing language and environment.

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Consulting for the development of an ultrasonic cleaning system based on sound pressure data analysis.

Ultrasonic cleaning system that achieves ultrasonic control tailored to the purpose.

This is an effective device using a dedicated ultrasonic tank (original manufacturing method). Due to the high efficiency of ultrasonic utilization, standard tanks lack sufficient strength and durability. Depending on the target and purpose, multiple ultrasonic waves and a degassing fine bubble generation liquid circulation device are controlled based on sound pressure measurement analysis for cleaning, stirring, and surface modification. We propose various combinations and usage (control) methods. The key point is to achieve an ultrasonic propagation state tailored to the target, focusing on the "dissolved oxygen concentration distribution" and "liquid circulation" within the dedicated tank. << Degassing Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gases to form. The above describes the state of the degassing liquid circulation device. 3) As the concentration of dissolved gases decreases, the bubble size of dissolved gases due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) smaller than 20μ are generated. The above describes the state of the degassing microbubble generation liquid circulation device.

  • Other measuring instruments
  • others
  • Scientific Calculation and Simulation Software

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Development technology consulting for control systems based on ultrasonic models.

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing an effective "Ultrasonic Oscillation Control System" based on a statistical approach using abstract algebra in relation to the utilization of ultrasound. Regarding the statistical approach, statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract ideas or methods are developed; this is the characteristic of statistical mathematics. In the research of ultrasound, "a statistical perspective is essential to stabilize the effects of cavitation." About the model: Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and the examination progresses with representations that appropriately "round off" the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

  • others
  • pump
  • Water Treatment

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Ultrasonic cleaner design, manufacturing, and development consulting.

Application of measurement, analysis, and evaluation techniques related to ultrasonic propagation conditions — Providing know-how for optimal control of ultrasound.

The Ultrasonic System Research Institute has developed design and manufacturing technology for ultrasonic dedicated tanks by applying measurement and analysis techniques related to ultrasonic propagation conditions. With the technology developed this time, we can achieve efficient utilization of ultrasound suitable for ultrasonic cleaning and surface modification, as well as dynamic control of cavitation and acoustic flow, and propagation conditions for target objects, for ultrasonic dedicated tanks ranging from a maximum length of 3 cm (liquid volume 5 cc) to 600 cm (liquid volume 8000 liters), tailored to specific purposes. In conventional tank (or transducer) design and manufacturing, insufficient consideration of acoustic characteristics often leads to uneven and unstable phenomena due to interference and attenuation of vibrations, making ultrasonic lifespan and tank troubles more likely to occur. This technology can detect issues (various distributions of cleaning solutions, installation methods of tanks and transducers) even in existing tanks and transducers, allowing for improvements and enhancements. --- Provided Know-How --- 0) Design and manufacturing methods for devices 1) ON/OFF control of ultrasound 2) ON/OFF control of liquid circulation 3) Provision of optimization know-how 4) Methods for utilizing megahertz ultrasound

  • others
  • pump
  • Water Treatment Plant

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Ultrasonic cleaning machine manufacturing and development consulting

Ultrasonic cleaning machine using a degassed fine bubble (microbubble) generation liquid circulation device.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of ultrasonic cleaning machines using a "degasified fine bubble (microbubble) generation liquid circulation device" that can efficiently control ultrasonic waves. Ultrasonic Cleaning Machine (Degasified Fine Bubble Generation Liquid Circulation System) --Ultrasonic Cleaning System KT0600K-- 1) Cleaning Tank Material: SUS304 (t = 3.0 mm) Dimensions (internal): W530 × D530 × H370 mm 2) Liquid Circulation Degasified fine bubble generation liquid circulation system Nominal flow rate: 12-30 L/MIN 3) Ultrasonic (Power Supply: AC 100V) MU-300 Transducer Size: 260 × 150 × 90 mm Oscillator Size: 320 × 420 × 145 mm Frequency 1) 28 kHz Output: 300W (MAX) Frequency 2) 40 kHz Output: 300W (MAX) Frequency 3) 72 kHz Output: 300W (MAX)

  • Scientific Calculation and Simulation Software

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Consulting on ultrasonic technology based on sound pressure measurement analysis.

- Technology for controlling oscillations of low-frequency resonance phenomena and high-frequency nonlinear phenomena -

<<Analysis and Evaluation of Ultrasonic Sound Pressure Data>> 1) Regarding time series data, we will analyze and evaluate the statistical properties of the measurement data (stability and changes of ultrasound) through feedback analysis using a multivariate autoregressive model. 2) The effects of the oscillation part due to ultrasonic oscillation will be analyzed and evaluated in terms of the response characteristics of ultrasonic vibration phenomena concerning the surface condition of the target object through impulse response characteristics and autocorrelation analysis. 3) The interaction between the oscillation and the target object (cleaning items, cleaning solution, water tank, etc.) will be evaluated through the analysis of power contribution rates. 4) Regarding the use of ultrasound (cleaning, processing, stirring, etc.), we will analyze and evaluate the dynamic characteristics of ultrasound based on the nonlinear phenomena (results of bispectral analysis) of the target object (propagation of surface elastic waves) or the ultrasound propagating in the target liquid, which are the main factors of the ultrasonic effect. This analytical method is realized based on past experiences and achievements, adapting the analysis techniques of time series data to the measurement data of ultrasound to capture the dynamic characteristics of complex ultrasonic vibrations. Ultrasonic propagation characteristics: 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

  • Scientific Calculation and Simulation Software
  • Vibration and Sound Level Meter
  • Non-destructive testing

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