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  1. Home
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  5. Biomass fuel production equipment
  6. Small two-axis mixing extruder "TEX25 αIII"

Small two-axis mixing extruder "TEX25 αIII"

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last updated:Mar 08, 2022

日本製鋼所 樹脂機械事業部
日本製鋼所 樹脂機械事業部
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Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

    Biomass fuel production equipment
0314_jsw_550_550_2088383.jpg

Small two-axis mixing extruder "TEX25 αIII"

0314_jsw_550_550_2088383.jpg
0314_jsw_550_550_2088383.jpg
  • Related Link - https://www.jsw.co.jp/ja/index.html

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【Other Features】 ■ Motor direct connection type is also available as an option ■ L/D can be selected from three types: 42, 52.5, and 70  ▷ L/D=42: Total length 2,200mm / Total height 1,600mm / Total width 950mm / Weight 1,200kg  ▷ L/D=52.5: Total length 2,600mm / Total height 1,600mm / Total width 950mm / Weight 1,250kg  ▷ L/D=70: Total length 2,900mm / Total height 1,600mm / Total width 950mm / Weight 1,300kg ■ Our unique cylinder detachment mechanism and cartridge heater make it easy to change cylinders ■ We provide total support for various ancillary equipment from raw material supply systems to pelletizing devices ■ By adopting our weight-type feeder, centralized control via the EXANET control system is possible ■ By incorporating our proprietary technology such as data logging, broader analysis is possible *For more details, please refer to the PDF document or feel free to contact us.

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Applications/Examples of results

L/D=42: A model that handles processes that are easy to disperse and distribute among general compounds. L/D=52.5: A model that accommodates a variety of processes among general compounds. L/D=70: A model that supports super engineering plastics, cellulose, and special reaction processes. *For more details, please refer to the PDF document or feel free to contact us.*

catalog(12)

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[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

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[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

TECHNICAL
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[Research and Development] Mixing simulation software 'TEX-FAN' desorption analysis & customized analysis

[Research and Development] Mixing simulation software 'TEX-FAN' desorption analysis & customized analysis

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[Increased Production Efficiency] Side Vent Stuffer 'TSV'

[Increased Production Efficiency] Side Vent Stuffer 'TSV'

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[Increased Production Capacity] High-Strength Screw Shaft 'JMP Shaft'

[Increased Production Capacity] High-Strength Screw Shaft 'JMP Shaft'

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[Research and Development] Micro Flow Dual-Axis Weighing Feeder 'J-NX-T12'

[Research and Development] Micro Flow Dual-Axis Weighing Feeder 'J-NX-T12'

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[Lifespan UP] High Wear-Resistant Cylinder 'N55Vα'

[Lifespan UP] High Wear-Resistant Cylinder 'N55Vα'

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[Increased Production Capacity] Mixing Screw Element 'V Kneading'

[Increased Production Capacity] Mixing Screw Element 'V Kneading'

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Training simulation software "TEX-FAN"

Training simulation software "TEX-FAN"

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World's highest standard high-spec compact twin-screw extruder TEX25 αIII

World's highest standard high-spec compact twin-screw extruder TEX25 αIII

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Side Feed Deaerator SFD

Side Feed Deaerator SFD

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Productivity Improvement" Extruder Controller "EXANET5000Pro

Productivity Improvement" Extruder Controller "EXANET5000Pro

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News about this product(3)

Announcement of the Opening of the Recycling Technical Center

  • Company news

We have established a Recycling Technical Center (RTC) within our Hiroshima manufacturing plant to contribute to the realization of carbon neutrality and the establishment of a circular society, which will enable us to develop recycling processes and respond to test requests from our customers. For more details, please check the related links below. Additionally, if you have any inquiries regarding recycling processes using twin-screw extruders, please feel free to contact us through the inquiry form or the related links below (official website).

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PMMA sheet (provided by Sumitomo Chemical Co.)

We will provide the technology of the twin-screw extruder 'TEX' to the chemical recycling demonstration facility.

  • Product news

We are pleased to announce that our company will provide continuous decomposition technology used in chemical recycling to Sumitomo Chemical Co., Ltd. This technology continuously recovers MMA (methyl methacrylate) monomer from used acrylic resin (PMMA) using a twin-screw kneading extruder from the 'TEX Series'. The 'TEX Series' twin-screw kneading extruder is expected to be applied not only for thermal recycling and material recycling purposes but also for chemical recycling applications. To meet societal needs for recycling technology, we plan to establish a chemical recycling center within our Hiroshima manufacturing facility in 2022. Our group will continue to develop products that reduce environmental impact and aims to be a company that contributes to the realization and development of a sustainable society.

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Trefaid Biocomposite: Developed Product

Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.

  • Product news

Our company, in collaboration with Nippon Paper Industries Co., Ltd., has developed a resin composite material (Trefa Bio Composite) that contains a high proportion of wood-based biomass as a raw material. This new composite material can reduce plastic usage by more than 50% and also contributes to the reduction of greenhouse gas emissions. In composite materials made from wood-based biomass such as wood powder and pulp, conventional products have faced challenges in heat resistance and moldability. The newly developed Trefa Bio Composite utilizes Nippon Paper's proprietary Trefaction technology for new biomass solid fuels, which imparts heat resistance, grindability, and hydrophobicity to the wood-based biomass. By using the kneading technology of the twin-screw extruder 'TEX' to incorporate this sustainable wood-based biomass material into the resin at a high ratio, we have created a new Trefa Bio Composite that excels in heat resistance and moldability compared to conventional products. This Trefa Bio Composite and cellulose bio composite will be exhibited at Nippon Paper's booth at "TOKYO PACK 2021." Moving forward, our company will continue to enhance the kneading technology of 'TEX' and advance the development of better products.

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Company information

日本製鋼所

日本製鋼所 樹脂機械事業部

Building materials, supplies and fixtures manufacturers

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JSW aims to be a "change-creating company" that actively develops the needs of a society that is constantly changing, contributing to social development with its unique technologies cultivated over many years and newly created technologies.

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