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  3. 日本製鋼所 樹脂機械事業部
  4. We will provide the technology of the twin-screw extruder 'TEX' to the chemical recycling demonstration facility.
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  • Aug 30, 2021
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Aug 30, 2021

We will provide the technology of the twin-screw extruder 'TEX' to the chemical recycling demonstration facility.

日本製鋼所 日本製鋼所 樹脂機械事業部
We are pleased to announce that our company will provide continuous decomposition technology used in chemical recycling to Sumitomo Chemical Co., Ltd. This technology continuously recovers MMA (methyl methacrylate) monomer from used acrylic resin (PMMA) using a twin-screw kneading extruder from the 'TEX Series'. The 'TEX Series' twin-screw kneading extruder is expected to be applied not only for thermal recycling and material recycling purposes but also for chemical recycling applications. To meet societal needs for recycling technology, we plan to establish a chemical recycling center within our Hiroshima manufacturing facility in 2022. Our group will continue to develop products that reduce environmental impact and aims to be a company that contributes to the realization and development of a sustainable society.
PMMA sheet (provided by Sumitomo Chemical Co.)
PMMA sheet (provided by Sumitomo Chemical Co.)
Two-axis mixing extruder "TEX Series"
Two-axis mixing extruder "TEX Series"
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Providing Technology for Chemical Recycling of Acrylic Resin with Our Twin-Screw Extruder
Our News Release
Establishment of a New Demonstration Facility for Chemical Recycling of Acrylic Resin to Contribute to Environmental Load Reduction
Sumitomo Chemical Co., Ltd. News Release

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画像差し替え済み3校_0619_jsw_550_550_2088383.jpg

Chemical recycling using the twin-screw extruder "TEX"

Efficiently producing high-quality recycled plastic. Initiatives towards CSR and SDGs.

This is an introduction to our continuous chemical recycling technology for plastics, utilizing our twin-screw extruder 'TEX' and associated equipment. The raw materials are continuously decomposed through shear heating by the extruder's screw and heat transfer from the cylinder heater. By condensing and recovering the decomposition gas into liquid monomers downstream of the extruder, we can efficiently remove decomposition gases and residues, resulting in high-quality monomers with harmful substances removed. 【Features】 ■ Efficient continuous production of high-quality recycled plastics ■ Capable of recycling various materials other than acrylic ■ Stable supply of raw materials in various forms, such as film scraps and crushed pieces, to the extruder ■ Specification considerations using a test machine are also possible *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

  • Other resource recycling

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Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

A twin-screw extruder used to enhance the added value of plastic raw materials is referred to as a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet the demands for high performance and high quality. The TEX is utilized not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds but also for a wide range of applications including reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increased discharge capacity (Side Feed Deaerator), we guide our customers into new realms that traditional machines could not achieve.

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  • Biomass fuel production equipment

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the molten plastic! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly mentioned as a form of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density lead to poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to evenly disperse it into the molten plastics. We have achieved the blending of old paper and plastics, as well as pelletizing, using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Other resource recycling

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Bimodal mixing extruder for bridge cutting "TEX"

Continuous production of high-quality recycled products is possible! Introducing recycling technology by 'TEX'.

We have developed a recycling technology for cross-linked plastics and cross-linked rubber, which previously had no treatment methods other than incineration for heat energy recovery or landfill, using "TEX." By equipping the system with a screen changer at the front, we can filter out the waste mixed with the crushed material. Additionally, the filter can be easily replaced during operation, allowing for continuous operation. This technology effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials and cross-linked rubber (tires, weather strips, etc.). 【Features】 - Effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials. - Effectively performs cross-link cutting of cross-linked rubber (tires, weather strips, etc.). - Enables continuous production of high-quality recycled products. - Allows stable extrusion by precisely controlling the resin temperature, which is crucial for cross-link cutting. - All by-products can be collected through vents or slits. *For more details, please refer to the PDF document or feel free to contact us.

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Small two-axis mixing extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

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Related catalog(4)

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

TECHNICAL
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[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

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【Technical Case】Crosslinking Cutting Process Using a Twin-Screw Extruder

【Technical Case】Crosslinking Cutting Process Using a Twin-Screw Extruder

TECHNICAL
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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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日本製鋼所
Building materials, supplies and fixtures manufacturers
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日本製鋼所 樹脂機械事業部
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採用イベント「Kort Valuta Night」11/26開催!

“Kort Valuta Night” Recruitment Event in November — A Chance to Hear Real Voices from Our Team Casually get to know Kort Valuta — several participants have already joined the company after attending!

  • NEW
  • COMPANY

Kort Valuta Inc. (Head Office: Shibuya, Tokyo; CEO: Hideki Shibata) is pleased to announce that we will hold our next recruitment event, “Kort Valuta Night,” on November 26, 2025. This recurring event offers an opportunity for potential candidates to casually learn about our company culture and team atmosphere before applying. By lowering the barrier to entry and providing authentic insights from current employees, the event helps participants gain a more concrete sense of what it’s like to work at Kort Valuta. Since the event’s launch, approximately ten attendees have gone on to join the company in a range of roles — including marketing, customer support, and backend engineering.

Nov 13, 2025

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デジタル社員証「TwooCa」アプリのUIデザインをリニューアル ~ナビゲーション機能強化とレイアウト最適化で操作性を向上~

TwooCa App — Digital Employee ID — Undergoes UI Redesign ~ Improved usability through enhanced navigation and optimized layout ~

  • NEW
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Kort Valuta Inc. (Headquarters: Shibuya-ku, Tokyo; President & CEO: Hideki Shibata; hereinafter “the Company”) announces that it has renewed the user interface (UI) of TwooCa, the Company’s digital employee ID with Visa payment functionality.

Nov 12, 2025

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株式会社NBSロジソル、全従業員約1,100名を対象に「TwooCa」を導入 ~働きやすさと理念実践を両立する次世代基盤~

NBS Logisol Co., Ltd. Implements “TwooCa” for Approximately 1,100 Employees Visualizing Appreciation, Health, and Challenge — Building a Next-Generation Platform that Enhances Both Work Comfort and Corporate Philosophy Practice

  • NEW
  • COMPANY

Kort Valuta Inc. (Headquarters: Shibuya-ku, Tokyo; CEO: Hideki Shibata) is pleased to announcethat NBS Logisol Co., Ltd. (Headquarters: Hita City, Oita Prefecture; CEO: Itsuro Kono) has introduced “TwooCa,”a Visa-enabled digital employee ID card, for approximately 1,100 employees.

Nov 12, 2025

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An article about the lightweight resin formwork system 'PERI DUO' has been published in the 'Construction News' (November 7, 2025)!

  • NEW
  • OTHER

An article about the resin-based lightweight formwork system "PERI DUO" has been published in the "Construction News" (November 7, 2025)! "PERI DUO" is a new system formwork made of resin that can be used for walls. It is made from a newly developed material called "Politec," which is high-strength and lightweight. With fewer components, it is easy to handle. It allows for increased reuse and is an environmentally friendly lightweight formwork that is flexible on the construction site! 【DUO Product Features】 ■ New system formwork made of resin ■ High strength and lightweight ■ Fewer components and easy to handle ■ 100% recyclable *For more details about this product, please feel free to contact us. PERI Japan Co., Ltd.

Nov 11, 2025

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The "Kuji Regional Renewable Energy Circulation Project" in Kuji City, Iwate Prefecture, has received an excellence award at the 2025 Solar Week Awards from the Solar Power Association.

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  • OTHER

We are pleased to announce that the "Kuji Regional Renewable Energy Circulation Project" in Kuji City, Iwate Prefecture, has received an Excellence Award at the 2025 Solar Week Awards organized by the Japan Photovoltaic Energy Association. The "Solar Week Awards" recognize initiatives and projects that contribute to the community, are desired by the community, and serve as models for the expansion of solar power generation. On July 24, 2025, NGK Insulators, Ltd. issued a press release titled "Start of Operation of Solar Power Generation Equipment at Hybrid Storage Facility with Sharing Function - Ceremony Held at Solar Power Plant Operated by Iwate Bank Group Company." This demonstration of the hybrid storage facility with sharing function (StorageHub) is being conducted by manorda Iwate, a regional trading company fully funded by Iwate Bank, with development led by NR-Power Lab Co., Ltd. NR-Power Lab Co., Ltd. is leading the design, development, and system operation of the StorageHub in this project. We will continue to collaborate with our partner companies to engage in technological development and the creation of advanced services aimed at realizing a sustainable local community.

Nov 11, 2025

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