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  3. 日本製鋼所 樹脂機械事業部
  4. Announcement of the Opening of the Recycling Technical Center
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  • Sep 19, 2023
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Sep 19, 2023

Announcement of the Opening of the Recycling Technical Center

日本製鋼所 日本製鋼所 樹脂機械事業部
We have established a Recycling Technical Center (RTC) within our Hiroshima manufacturing plant to contribute to the realization of carbon neutrality and the establishment of a circular society, which will enable us to develop recycling processes and respond to test requests from our customers. For more details, please check the related links below. Additionally, if you have any inquiries regarding recycling processes using twin-screw extruders, please feel free to contact us through the inquiry form or the related links below (official website).
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Recycling Technical Center
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Please select "Business: Resin Machinery Business" and "Product: TEX," and kindly fill in your inquiry regarding the recycling process in the "Inquiry Details."

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Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

A twin-screw extruder used to enhance the added value of plastic raw materials is referred to as a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet the demands for high performance and high quality. The TEX is utilized not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds but also for a wide range of applications including reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increased discharge capacity (Side Feed Deaerator), we guide our customers into new realms that traditional machines could not achieve.

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  • Biomass fuel production equipment

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Small two-axis mixing extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

  • Biomass fuel production equipment

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Chemical recycling using the twin-screw extruder "TEX"

Efficiently producing high-quality recycled plastic. Initiatives towards CSR and SDGs.

This is an introduction to our continuous chemical recycling technology for plastics, utilizing our twin-screw extruder 'TEX' and associated equipment. The raw materials are continuously decomposed through shear heating by the extruder's screw and heat transfer from the cylinder heater. By condensing and recovering the decomposition gas into liquid monomers downstream of the extruder, we can efficiently remove decomposition gases and residues, resulting in high-quality monomers with harmful substances removed. 【Features】 ■ Efficient continuous production of high-quality recycled plastics ■ Capable of recycling various materials other than acrylic ■ Stable supply of raw materials in various forms, such as film scraps and crushed pieces, to the extruder ■ Specification considerations using a test machine are also possible *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

  • Other resource recycling

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Bimodal mixing extruder for bridge cutting "TEX"

Continuous production of high-quality recycled products is possible! Introducing recycling technology by 'TEX'.

We have developed a recycling technology for cross-linked plastics and cross-linked rubber, which previously had no treatment methods other than incineration for heat energy recovery or landfill, using "TEX." By equipping the system with a screen changer at the front, we can filter out the waste mixed with the crushed material. Additionally, the filter can be easily replaced during operation, allowing for continuous operation. This technology effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials and cross-linked rubber (tires, weather strips, etc.). 【Features】 - Effectively performs cross-link cutting of cross-linked plastics such as wire insulation materials. - Effectively performs cross-link cutting of cross-linked rubber (tires, weather strips, etc.). - Enables continuous production of high-quality recycled products. - Allows stable extrusion by precisely controlling the resin temperature, which is crucial for cross-link cutting. - All by-products can be collected through vents or slits. *For more details, please refer to the PDF document or feel free to contact us.

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the molten plastic! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly mentioned as a form of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density lead to poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to evenly disperse it into the molten plastics. We have achieved the blending of old paper and plastics, as well as pelletizing, using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Other resource recycling

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Related catalog(6)

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

[Technical Case] Continuous Chemical Recycling of Plastics Using the Twin-Screw Extruder 'TEX'

TECHNICAL
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[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

PRODUCT
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World's highest standard high-spec compact twin-screw extruder TEX25 αIII

World's highest standard high-spec compact twin-screw extruder TEX25 αIII

PRODUCT
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Dechlorination treatment system "Twin-screw extruder TEX"

Dechlorination treatment system "Twin-screw extruder TEX"

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【Technical Case】Wood Flour Compounding Using TEX

【Technical Case】Wood Flour Compounding Using TEX

TECHNICAL
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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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日本製鋼所
Building materials, supplies and fixtures manufacturers
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Driftwood Catching Tool "RB Catcher"

Addition of the "RB Catcher," a log capture device, installed on impermeable sediment control dams.

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  • PRODUCT

We have newly added the "RB Catcher," a log capture device installed on impermeable sediment control dams in flow sections, to our product lineup and have started sales. The RB Catcher is directly attached to the upstream part of the impermeable sediment control dam to enhance log capture functionality. Unlike the conventional straight arrangement, it features a structural layout that creates gaps between units, ensuring that water flow is maintained without causing blockages after capturing logs. This allows for the reliable capture of subsequent logs without overflow, preventing damage downstream. By adding this new log capture device to our lineup, we will flexibly respond to various needs in the field.

Mar 30, 2026

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Fragrance presentation at a luxury lounge in Osaka.

  • NEW
  • PRODUCT

We have introduced Majesta Fragrance to a luxury lounge establishment located in the Kitashinchi area of Osaka. This time, we have adopted "Majesta Fragrance" as part of the in-store space branding. The moment you open the door, you are enveloped in a delicate and sophisticated scent, as if wrapped in high-quality silk. The elegant atmosphere reminiscent of a luxury hotel lounge invites customers into an extraordinary world. Majesta Fragrance has been implemented as an invisible scent branding in many establishments and companies. For scent production in the Kansai area, please leave it to Majesta Fragrance. If you are interested in scent production, please feel free to contact us.

Mar 29, 2026

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Realizing strict access control with high-speed facial recognition and impersonation prevention using edge AI.

High-speed facial recognition and impersonation prevention using edge AI enables strict access control management, with FaceMe Security supporting VIA Technologies' access control device "ACS-5000."

  • NEW
  • PRODUCT

This time, the ACS-5000 is available as a facial recognition terminal compatible with FaceMe Security's add-on feature "Face Terminal," enabling access control management that combines "advanced anti-spoofing features" with high-speed facial recognition powered by edge AI. ■ Main Features 1. Accelerated Authentication Processing FaceMe Security is optimized for the MediaTek Genio 700's NPU, achieving faster facial recognition processing and reduced CPU load compared to processing with only the CPU. It ensures stable authentication without delays even during peak times, such as clocking in and out, contributing to alleviating congestion. 2. Advanced "Anti-Spoofing" Optimized for the IR + RGB camera mounted on the ACS-5000. It can quickly detect fraudulent authentication using photos, videos, or 3D masks within 0.6 seconds, ensuring reliable identity verification. 3. Door Control Without Additional Equipment FaceMe Security can directly control the digital I/O of the ACS-5000, allowing for the construction of an access control management system without the need for additional equipment. This simplifies system configuration and reduces implementation costs.

Mar 27, 2026

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Solve your problems with wired bed exit sensors by connecting a wireless set linked to the nurse call system!

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  • PRODUCT

Do you have any concerns or requests regarding wired bed exit sensors? × Tangling or tripping over wired cables × Cable disconnection or damage × Worrying about forgetting to turn the switch back on after temporarily stopping the sensor. × Wanting to be notified of bed exits even from a location far from the nurse call outlet. Such concerns can be resolved simply by connecting our wireless nurse call linked set to the sensor! Our wireless nurse call linked set allows you to connect bed exit sensors like "Ugo-kun," "Foldable Thin Matta-kun," "Ayumi-chan," and "Just Place Pole-kun" to transmitters and receivers, reducing wiring around the bed area, alleviating concerns about tripping or falling due to cables, and contributing to a tidier work environment. Furthermore, it enables the use of bed exit sensors even from locations far from the nurse call outlet, allowing for more flexible equipment placement.

Mar 27, 2026

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Non-contact light touch sensor "HA-T401/HA-T520"

A non-contact light touch sensor "HA-T Series" that realizes "wanting to open in a narrower range and in a limited manner" based on the surrounding environment of automatic doors.

  • NEW
  • PRODUCT

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four configurations: left, center, right, and a total of 12 spots. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor with a single model. 【Recommended for such locations!】 ☑ Entrance facing a busy corridor ☑ Counter or sign near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

Mar 27, 2026

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