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  3. 日本製鋼所 樹脂機械事業部
  4. Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.
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  • Feb 15, 2021
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Feb 15, 2021

Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.

日本製鋼所 日本製鋼所 樹脂機械事業部
Our company, in collaboration with Nippon Paper Industries Co., Ltd., has developed a resin composite material (Trefa Bio Composite) that contains a high proportion of wood-based biomass as a raw material. This new composite material can reduce plastic usage by more than 50% and also contributes to the reduction of greenhouse gas emissions. In composite materials made from wood-based biomass such as wood powder and pulp, conventional products have faced challenges in heat resistance and moldability. The newly developed Trefa Bio Composite utilizes Nippon Paper's proprietary Trefaction technology for new biomass solid fuels, which imparts heat resistance, grindability, and hydrophobicity to the wood-based biomass. By using the kneading technology of the twin-screw extruder 'TEX' to incorporate this sustainable wood-based biomass material into the resin at a high ratio, we have created a new Trefa Bio Composite that excels in heat resistance and moldability compared to conventional products. This Trefa Bio Composite and cellulose bio composite will be exhibited at Nippon Paper's booth at "TOKYO PACK 2021." Moving forward, our company will continue to enhance the kneading technology of 'TEX' and advance the development of better products.
Trefaid Biocomposite: Developed Product
Trefaid Biocomposite: Developed Product
Cellulose Biocomposite: Developed Product
Cellulose Biocomposite: Developed Product
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Development of a new resin composite material with a high content of wood biomass ~Reduction of plastic use and greenhouse gas emissions~
Our company news release
Development of a new resin composite material with a high content of wood biomass ~Reduction of plastic use and greenhouse gas emissions~
Nippon Paper Industries Co., Ltd. news release

Related product

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Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

A twin-screw extruder used to enhance the added value of plastic raw materials is referred to as a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet the demands for high performance and high quality. The TEX is utilized not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds but also for a wide range of applications including reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increased discharge capacity (Side Feed Deaerator), we guide our customers into new realms that traditional machines could not achieve.

  • paint
  • glue
  • Biomass fuel production equipment

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Small two-axis mixing extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

  • Biomass fuel production equipment

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the molten plastic! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly mentioned as a form of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density lead to poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to evenly disperse it into the molten plastics. We have achieved the blending of old paper and plastics, as well as pelletizing, using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Other resource recycling

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Technical Case Study: Wood Flour Compounding Using TEX

It features the characteristics of blending technology and the development of wood powder compounding!

The manufacturing process of wood products generates a large amount of fine wood powder. There is a growing movement to reuse this wood powder by compounding it with plastic to create new wood products. Due to various constraints in wood powder compounding, a twin-screw extruder with a deep groove screw like 'TEX' and high torque, along with advanced kneading technology, is required. This document introduces wood powder compounding using our twin-screw extruder 'TEX'. We invite you to read it. 【Contents】 ■ Features of TEX kneading technology - Transport of wood powder - Dispersion of wood powder - Treatment of wood vinegar gas - Pelletizing system ■ Development of wood powder compounding *For more details, please refer to the PDF document or feel free to contact us.

  • wood
  • Wood processing
  • others

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Related catalog(3)

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

PRODUCT
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【Technical Case】Wood Flour Compounding Using TEX

【Technical Case】Wood Flour Compounding Using TEX

TECHNICAL
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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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日本製鋼所
Building materials, supplies and fixtures manufacturers
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デジタル社員証「TwooCa」アプリのUIデザインをリニューアル ~ナビゲーション機能強化とレイアウト最適化で操作性を向上~

TwooCa App — Digital Employee ID — Undergoes UI Redesign ~ Improved usability through enhanced navigation and optimized layout ~

  • NEW
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Kort Valuta Inc. (Headquarters: Shibuya-ku, Tokyo; President & CEO: Hideki Shibata; hereinafter “the Company”) announces that it has renewed the user interface (UI) of TwooCa, the Company’s digital employee ID with Visa payment functionality.

Nov 12, 2025

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株式会社NBSロジソル、全従業員約1,100名を対象に「TwooCa」を導入 ~働きやすさと理念実践を両立する次世代基盤~

NBS Logisol Co., Ltd. Implements “TwooCa” for Approximately 1,100 Employees Visualizing Appreciation, Health, and Challenge — Building a Next-Generation Platform that Enhances Both Work Comfort and Corporate Philosophy Practice

  • NEW
  • COMPANY

Kort Valuta Inc. (Headquarters: Shibuya-ku, Tokyo; CEO: Hideki Shibata) is pleased to announcethat NBS Logisol Co., Ltd. (Headquarters: Hita City, Oita Prefecture; CEO: Itsuro Kono) has introduced “TwooCa,”a Visa-enabled digital employee ID card, for approximately 1,100 employees.

Nov 12, 2025

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An article about the lightweight resin formwork system 'PERI DUO' has been published in the 'Construction News' (November 7, 2025)!

  • NEW
  • OTHER

An article about the resin-based lightweight formwork system "PERI DUO" has been published in the "Construction News" (November 7, 2025)! "PERI DUO" is a new system formwork made of resin that can be used for walls. It is made from a newly developed material called "Politec," which is high-strength and lightweight. With fewer components, it is easy to handle. It allows for increased reuse and is an environmentally friendly lightweight formwork that is flexible on the construction site! 【DUO Product Features】 ■ New system formwork made of resin ■ High strength and lightweight ■ Fewer components and easy to handle ■ 100% recyclable *For more details about this product, please feel free to contact us. PERI Japan Co., Ltd.

Nov 11, 2025

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The "Kuji Regional Renewable Energy Circulation Project" in Kuji City, Iwate Prefecture, has received an excellence award at the 2025 Solar Week Awards from the Solar Power Association.

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  • OTHER

We are pleased to announce that the "Kuji Regional Renewable Energy Circulation Project" in Kuji City, Iwate Prefecture, has received an Excellence Award at the 2025 Solar Week Awards organized by the Japan Photovoltaic Energy Association. The "Solar Week Awards" recognize initiatives and projects that contribute to the community, are desired by the community, and serve as models for the expansion of solar power generation. On July 24, 2025, NGK Insulators, Ltd. issued a press release titled "Start of Operation of Solar Power Generation Equipment at Hybrid Storage Facility with Sharing Function - Ceremony Held at Solar Power Plant Operated by Iwate Bank Group Company." This demonstration of the hybrid storage facility with sharing function (StorageHub) is being conducted by manorda Iwate, a regional trading company fully funded by Iwate Bank, with development led by NR-Power Lab Co., Ltd. NR-Power Lab Co., Ltd. is leading the design, development, and system operation of the StorageHub in this project. We will continue to collaborate with our partner companies to engage in technological development and the creation of advanced services aimed at realizing a sustainable local community.

Nov 11, 2025

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Exhibition Report | Finally! Grace Solar is waiting for you in Spain!

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  • COMPANY

The IFEMA exhibition center in Madrid is already prepared! Grace Solar warmly invites everyone to the Genera exhibition on November 18, where we look forward to seeing the future of solar mounting technology together. As Spain and Europe accelerate their transition to renewable energy, we will present our entire series of durable solutions: ✔️ Intelligent Tracker System — Smart technology designed to achieve maximum power generation across diverse terrains ✔️ Ground Mounting System — Provides a solid foundation for large-scale solar power plants ✔️ Roof Mounting System — A multifunctional penetration prevention solution applicable to commercial and industrial roofs Please visit us at booth H3D01. This is an opportunity to interact directly with our technology experts, see live demonstrations of our products, and gather information to build a solid foundation for your next project. Venue: IFEMA Exhibition Center, Madrid, Spain Date: November 18-20, 2025

Nov 11, 2025

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