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  3. 日本製鋼所 樹脂機械事業部
  4. Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.
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  • Feb 15, 2021
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Feb 15, 2021

Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.

日本製鋼所 日本製鋼所 樹脂機械事業部
Our company, in collaboration with Nippon Paper Industries Co., Ltd., has developed a resin composite material (Trefa Bio Composite) that contains a high proportion of wood-based biomass as a raw material. This new composite material can reduce plastic usage by more than 50% and also contributes to the reduction of greenhouse gas emissions. In composite materials made from wood-based biomass such as wood powder and pulp, conventional products have faced challenges in heat resistance and moldability. The newly developed Trefa Bio Composite utilizes Nippon Paper's proprietary Trefaction technology for new biomass solid fuels, which imparts heat resistance, grindability, and hydrophobicity to the wood-based biomass. By using the kneading technology of the twin-screw extruder 'TEX' to incorporate this sustainable wood-based biomass material into the resin at a high ratio, we have created a new Trefa Bio Composite that excels in heat resistance and moldability compared to conventional products. This Trefa Bio Composite and cellulose bio composite will be exhibited at Nippon Paper's booth at "TOKYO PACK 2021." Moving forward, our company will continue to enhance the kneading technology of 'TEX' and advance the development of better products.
Trefaid Biocomposite: Developed Product
Trefaid Biocomposite: Developed Product
Cellulose Biocomposite: Developed Product
Cellulose Biocomposite: Developed Product
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Development of a new resin composite material with a high content of wood biomass ~Reduction of plastic use and greenhouse gas emissions~
Our company news release
Development of a new resin composite material with a high content of wood biomass ~Reduction of plastic use and greenhouse gas emissions~
Nippon Paper Industries Co., Ltd. news release

Related product

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Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

A twin-screw extruder used to enhance the added value of plastic raw materials is referred to as a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet the demands for high performance and high quality. The TEX is utilized not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds but also for a wide range of applications including reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increased discharge capacity (Side Feed Deaerator), we guide our customers into new realms that traditional machines could not achieve.

  • paint
  • glue
  • Biomass fuel production equipment

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Small two-axis mixing extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

  • Biomass fuel production equipment

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the molten plastic! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly mentioned as a form of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density lead to poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to evenly disperse it into the molten plastics. We have achieved the blending of old paper and plastics, as well as pelletizing, using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Other resource recycling

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Technical Case Study: Wood Flour Compounding Using TEX

It features the characteristics of blending technology and the development of wood powder compounding!

The manufacturing process of wood products generates a large amount of fine wood powder. There is a growing movement to reuse this wood powder by compounding it with plastic to create new wood products. Due to various constraints in wood powder compounding, a twin-screw extruder with a deep groove screw like 'TEX' and high torque, along with advanced kneading technology, is required. This document introduces wood powder compounding using our twin-screw extruder 'TEX'. We invite you to read it. 【Contents】 ■ Features of TEX kneading technology - Transport of wood powder - Dispersion of wood powder - Treatment of wood vinegar gas - Pelletizing system ■ Development of wood powder compounding *For more details, please refer to the PDF document or feel free to contact us.

  • wood
  • Wood processing
  • others

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Related catalog(3)

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

PRODUCT
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【Technical Case】Wood Flour Compounding Using TEX

【Technical Case】Wood Flour Compounding Using TEX

TECHNICAL
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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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日本製鋼所
Building materials, supplies and fixtures manufacturers
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When the sensor detects a car, it notifies pedestrians of the car's departure with the light of a rotating beacon!

Perfect for entrances and exits of parking lots and stores! Notify pedestrians of vehicle departures with the light from the rotating lamp! Here is a proposal for a departure warning sensor!

  • NEW
  • CATALOG

[To the owners of parking lots and parking lot construction companies] "I am worried about the possibility of colliding with pedestrians when exiting the parking lot..." Among vehicle entrances to parking lots, stores, residences, and factories, those particularly facing sidewalks or roadways are expected to pose risks of dangerous incidents such as pedestrian collisions and vehicle-to-vehicle accidents. To alleviate such concerns, Hotron proposes a [Vehicle Exit Warning Sensor] that detects vehicle departures at various sites and alerts the surrounding area with LED lights and buzzers. The system consists of a simple configuration of "Sensor" + "Controller" + "Switching Power Supply (24V)" + "LED Rotating Light." *When using the exit warning system, we kindly ask that you arrange for the switching power supply (24V), LED rotating light, control panel, circuit breaker, etc. Since it can be retrofitted, it can also be used for existing parking lot entrances. [Contents Included] ○ Exit Warning System Configuration ○ Comparison Table of Exit Warning Sensors ○ Four Modes ○ Wide Range of Applications ○ Customer Feedback ○ Appearance Diagram / Specifications ◎ For more details, please contact us or download the catalog.

Dec 26, 2025

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Non-contact light beam touch sensor 'HA-T401'

Recommended for infection control! Introduction of non-contact sensors for facilities.

  • NEW
  • COMPANY

In recent times, there has been a growing interest in infection control measures and facility hygiene management. Our company offers non-contact sensor products that are recommended for commercial facilities, food factories, and nursing and caregiving facilities. 【Sensors for Automatic Doors】 ● Light Touch Sensor HA-T401 … When you wave your hand in front of the automatic door, the sensor detects the movement and opens or closes the door. This is recommended for making doors with touch switches non-contact. ● Hand Wave Sensor PF-R5, PF-U2, DHS-1 … Opens and closes the automatic door by waving your hand in front of the sensor. ● Foot Switch PF-01S/01D/03S/05 … Opens and closes the automatic door by placing your foot in the opening. 【Access Control System】 ● Face Recognition + Unmanned Temperature Measurement DS Series … Allows for face recognition along with mask detection and body temperature measurement simultaneously. ● Automatic Disinfectant Spray Dispenser PHW-03B … Automatically sprays disinfectant when you wave your hand in front of the sensor. 【Nursing and Care Sensors】 ● Infrared Bed Exit Sensor "Just Place It Pole-kun" … This bed exit sensor is installed next to the bed and notifies via nurse call when the subject enters the detection range. ◎ For more details, please download the catalog or contact us.

Dec 26, 2025

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【1/26 OPEN!】Transceiver & Smartphone Rental Shop

  • NEW
  • COMPANY

As the new year begins, I would like to extend my heartfelt congratulations on your continued prosperity. I sincerely appreciate your exceptional support throughout the year. This is the STJ Group (Santec Telecom Japan, STJ Rentec). Now, I am pleased to announce that we will be opening our "Transceiver & Smartphone Rental Shop" simultaneously at three locations nationwide on January 26 (Monday)! ■ List of Services to be Offered - Same-day pickup/return of rental equipment - Usage explanations and demonstrations of rental equipment - Wireless solution consultation desk - Mobile BPO service counter As a special promotion to celebrate the opening of the rental shop, we are currently running a special price campaign for rental equipment pickup at the shop! For more details, please contact us!

Dec 26, 2025

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Nōsan Girl Letter November-December 2025 Combined Issue

  • NEW
  • OTHER

This is the Agricultural Division of Sumitomo Forestry Greenery Co., Ltd. In our division, we manufacture and sell potting soil for agricultural, horticultural, and greening purposes. In the future, we would like to regularly introduce our products through the Nōsan Girl Letter.

Dec 26, 2025

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The first 10,000 people will receive a 500 yen Amazon gift card.

Notice of Participation in IT Trend EXPO 2026 Spring

  • NEW
  • PRODUCT

We would like to inform you about our participation in the IT Trend EXPO 2026 Spring. 《Exhibition Information》 With the concept of "New encounters will change the way we work tomorrow," one of the largest online exhibitions in the industry will be held. NTT TechnoCross will be exhibiting in the Human Resources Comprehensive category. We have prepared numerous discussions and sessions featuring special guests who are active on television, allowing even those who are usually busy to efficiently gather information on products and services related to IT and DX. Additionally, the first 10,000 participants will receive a 500 yen Amazon gift card. Please be sure to register early. 《Exhibition Overview》 March 3 (Tuesday) to March 7 (Saturday), 2026, online (free: pre-registration required) 《Participation Registration》 https://it.expo.it-trend.jp/key/opl7kgdj *Please register (free) by clicking "Receive Ticket / Proceed to Participation Registration" at the above URL.

Dec 26, 2025

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