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  3. 日本製鋼所 樹脂機械事業部
  4. Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.
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  • Feb 15, 2021
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Feb 15, 2021

Development of a new resin composite material with a high content of wood biomass - Reducing plastic use and greenhouse gas emissions.

日本製鋼所 日本製鋼所 樹脂機械事業部
Our company, in collaboration with Nippon Paper Industries Co., Ltd., has developed a resin composite material (Trefa Bio Composite) that contains a high proportion of wood-based biomass as a raw material. This new composite material can reduce plastic usage by more than 50% and also contributes to the reduction of greenhouse gas emissions. In composite materials made from wood-based biomass such as wood powder and pulp, conventional products have faced challenges in heat resistance and moldability. The newly developed Trefa Bio Composite utilizes Nippon Paper's proprietary Trefaction technology for new biomass solid fuels, which imparts heat resistance, grindability, and hydrophobicity to the wood-based biomass. By using the kneading technology of the twin-screw extruder 'TEX' to incorporate this sustainable wood-based biomass material into the resin at a high ratio, we have created a new Trefa Bio Composite that excels in heat resistance and moldability compared to conventional products. This Trefa Bio Composite and cellulose bio composite will be exhibited at Nippon Paper's booth at "TOKYO PACK 2021." Moving forward, our company will continue to enhance the kneading technology of 'TEX' and advance the development of better products.
Trefaid Biocomposite: Developed Product
Trefaid Biocomposite: Developed Product
Cellulose Biocomposite: Developed Product
Cellulose Biocomposite: Developed Product
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Development of a new resin composite material with a high content of wood biomass ~Reduction of plastic use and greenhouse gas emissions~
Our company news release
Development of a new resin composite material with a high content of wood biomass ~Reduction of plastic use and greenhouse gas emissions~
Nippon Paper Industries Co., Ltd. news release

Related product

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Twin-screw extruder [TEX] series

A high-end twin-screw extruder equipped with infinite possibilities for various fields.

A twin-screw extruder used to enhance the added value of plastic raw materials is referred to as a compounding extruder. Our company manufactures the "TEX" series of twin-screw extruders to meet the demands for high performance and high quality. The TEX is utilized not only for traditional inorganic fillers, masterbatch compounds, polymer alloys, and GF/CF compounds but also for a wide range of applications including reactions, degassing, dehydration, biomass compounds, long fiber compounding, and supercritical carbon dioxide compounding. By incorporating JSW's unique technologies that dramatically improve compounding performance (compounding screws, compounding cylinders, high-distribution compounding screws) and new solutions for increased discharge capacity (Side Feed Deaerator), we guide our customers into new realms that traditional machines could not achieve.

  • paint
  • glue
  • Biomass fuel production equipment

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Small two-axis mixing extruder "TEX25 αIII"

Achieves both ultra-high torque and ease of use. Software for analyzing pressure, temperature, and filling rate is included as standard. Customizations such as high-speed specifications and installation work are also supported.

The "TEX25 αIII" is a high-spec compact twin-screw extruder equipped with features such as ultra-high torque, temperature control sections for each cylinder (1-by-1 correspondence), and wear-resistant screws. With the standard simulation software "TEX-FAN," it is possible to analyze internal pressure, temperature, residence time, and filling rate. By quantitatively evaluating the mixing performance of the extruder, it supports process development. We provide total support, including proposals for auxiliary equipment and installation work. 【Features】 ■ Balances ultra-high torque with ease of use ■ Easy operability (cylinder detachment mechanism, use of cartridge heaters) ■ Compatible with various raw material extrusion processes using standard screw elements ■ Capable of incorporating a wide range of auxiliary equipment and our unique technologies ■ Compact motor belt drive type is standard, achieving space-saving design 【Options (partial)】 ■ High-speed specification supporting up to 1,500 rpm (main motor 45 kW specification) ■ Powder raw material supply via side feeder with degassing function ■ Long hopper cylinder to expand the range of supply materials that can be processed ■ Long vent cylinder for efficient degassing *For more details, please refer to the PDF document or feel free to contact us.

  • Biomass fuel production equipment

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Mixing Technology of Old Paper and Plastics - Recycling of Old Paper -

A key point is to uniformly disperse into the molten plastic! Introducing a technology realized using a twin-screw extruder.

Recycled paper is mainly mentioned as a form of old paper recycling, but there are other uses for old paper, such as cushioning materials and packaging made by blending old paper with plastics, as well as various containers. The blending of old paper and plastics is one of the technologies that should be established urgently from an environmental protection perspective. In the recycling of old paper using an extruder, the various forms of old paper and their low bulk density lead to poor feedability into the extruder. Additionally, since paper is fibrous, it tends to tangle easily, making it a significant challenge to evenly disperse it into the molten plastics. We have achieved the blending of old paper and plastics, as well as pelletizing, using our twin-screw extruder 'TEX'. 【Mixing Technology】 ■ Stability of raw material feed ■ Dispersion of old paper ■ Low-temperature extrusion ■ Devolatilization *For more details, please refer to the PDF materials or feel free to contact us.

  • Other resource recycling

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Technical Case Study: Wood Flour Compounding Using TEX

It features the characteristics of blending technology and the development of wood powder compounding!

The manufacturing process of wood products generates a large amount of fine wood powder. There is a growing movement to reuse this wood powder by compounding it with plastic to create new wood products. Due to various constraints in wood powder compounding, a twin-screw extruder with a deep groove screw like 'TEX' and high torque, along with advanced kneading technology, is required. This document introduces wood powder compounding using our twin-screw extruder 'TEX'. We invite you to read it. 【Contents】 ■ Features of TEX kneading technology - Transport of wood powder - Dispersion of wood powder - Treatment of wood vinegar gas - Pelletizing system ■ Development of wood powder compounding *For more details, please refer to the PDF document or feel free to contact us.

  • wood
  • Wood processing
  • others

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Related catalog(3)

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

[Research and Development] Small Dual-Axis Extruder 'TEX25aIII'

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【Technical Case】Wood Flour Compounding Using TEX

【Technical Case】Wood Flour Compounding Using TEX

TECHNICAL
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[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

[Technical Case] Mixing Technology of Waste Paper and Plastics - Recycling of Waste Paper -

TECHNICAL
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日本製鋼所
Building materials, supplies and fixtures manufacturers
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Exclusive sales for employees, fan clubs, and communities — now more flexible than ever.

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  • COMPANY

We have launched a new “Audience Control Feature” for TwooCa Mall, enabling merchants to limit product visibility and sales to specific companies, organizations, and communities. With this feature, merchants can now: ✔ Offer employee-exclusive discounts and company sales ✔ Create fan club or community-only merchandise sales ✔ Customize product visibility for specific user groups In addition, by integrating with TwooCa’s payment functions and digital-money-convertible point system, the platform provides a seamless purchasing experience for users. This feature is designed to support value creation in closed communities such as: ・Employee welfare programs ・Fan clubs ・Membership communities ・Sports teams We will continue expanding TwooCa Mall as a platform optimized for employee engagement, member experiences, and community-based commerce. ▼ Press Release https://prtimes.jp/main/html/rd/p/000000108.000076589.html #TwooCa #EmployeeBenefits #Fintech #Cashless #HRTech #CommunityCommerce #SportsBusiness #FanEngagement #DX

May 15, 2026

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HK-2

Recommended for earthquake measures for automatic doors and equipment! Seismic device HK-2.

  • NEW
  • PRODUCT

Japan is one of the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of major earthquakes occurring. Regarding the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake countermeasures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" For more details, please download the materials or contact us.

May 14, 2026

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Hotron foot switch

[Free Catalog Distribution] Reduce the risk of virus and bacteria infection! Hotron's non-contact switch series.

  • NEW
  • CATALOG

The "Hotron Non-Contact Switch" allows you to open and close doors without directly touching door knobs or switches, making it hygienic! You can choose from two types: the "Hand Wave Sensor," which only requires you to wave your hand, and the "Foot Switch," which only requires you to place your foot at the entrance. It reduces the risk of virus and bacterial infections in places where hygiene is a concern, such as food factories, restaurants, hospitals, and nursing facilities. 【Features】 ○ Reduces the risk of virus infection by allowing door operation without contact ○ A wide variety of options to choose from based on application and location ○ Ideal for places where hygiene is a priority, such as food factories and medical facilities ○ Prevents unnecessary detection due to the switch mechanism 【Product Lineup】 ■ Hand Wave Sensor Series ○ Exposed waterproof type, front, down, and side-facing types "PF-R5" ○ Exposed type, front-facing type "PF-R1" ○ Embedded type, front-facing type "PF-U2" ○ Exposed type, downward wide type "PF-R4" ■ Foot Switch Series ○ Slim type with wide opening, vertical beam type "PF-01S" ○ Slim type with wide opening, horizontal beam type "PF-03S" ○ Standard type, horizontal beam type "PF-05" ◎ For more details, please download the catalog or contact us.

May 14, 2026

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Exhibition at the "Hokkaido Civil Engineering and Architecture Future Technology Expo 2026"

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  • COMPANY

We will be exhibiting at the "Hokkaido Civil Engineering and Architecture Future Technology Exhibition 2026," which will be held for two days from May 27 at the Daiwa House Premist Dome (Sapporo City, Hokkaido). This exhibition aims to provide valuable information to the construction industry in Hokkaido regarding their efforts in DX (Digital Transformation) and GX (Green Transformation), as well as to showcase and allow experiences with a variety of construction machinery, surveying equipment, and digital technologies. Our goal is to contribute to the operational efficiency of construction companies in Hokkaido and to address the challenges faced by the construction industry. On the day of the event, we will be showcasing the "High Water Content Soil Improvement Agent MT Series," so if you are nearby, please feel free to stop by. Event Name: Hokkaido Civil Engineering and Architecture Future Technology Exhibition 2026 Dates: May 27, 2026 (Wednesday) 9:30 AM - 4:00 PM May 28, 2026 (Thursday) 9:30 AM - 4:00 PM Venue: Daiwa House Premist Dome (1 Hitsujioka, Toyohira Ward, Sapporo City, Hokkaido) Organizer: Hokkaido Civil Engineering and Architecture Future Technology Exhibition Executive Committee Supported by: Hokkaido Development Bureau of the Ministry of Land, Infrastructure, Transport and Tourism, Hokkaido, Hokkaido Board of Education, Sapporo City, and others Hokkaido Civil Engineering and Architecture Future Technology Exhibition 2026 HP https://www.caft-exhibition.com/

May 14, 2026

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[Notice] Recruitment for participants has started for the paid course "Excavation Reinforcement Soil Method Implementation Seminar" to be held on June 12, 2026 (Friday).

[Notice] Enrollment has started for the paid course "Excavation Reinforced Soil Method Implementation Workshop" to be held on June 12, 2026 (Friday).

  • NEW
  • OTHER

"This is a paid seminar, but it comes with a limited-time web authentication key." We will hold a paid seminar for the software "Reinforced Soil" calculation system. Enrollment for participants has begun. This is a CPD accredited seminar. Certificates of attendance for obtaining CPD credits from other organizations can be issued. Please check the detailed announcement page below for more information.

May 14, 2026

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