We will check in advance the effects of product shape, resin properties, mold design, and molding conditions.
During product design, by evaluating moldability before mold design and improving design quality, we can reduce defects that occur in later processes and streamline the development process.
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basic information
The success of the project depends on how to prevent various problems that arise in the injection molding process, as well as the resulting cost increases and delays in delivery, from occurring in the first place. It is important to consider in advance how product shape, resin characteristics, mold design, and molding conditions affect the production of good products. By utilizing analysis tools and simulations during the design phase, it is possible to prevent product defects before they occur.
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Applications/Examples of results
- Filling analysis - Holding pressure analysis - Warpage analysis - Mold cooling analysis - Gate position analysis - Prediction of required clamping force - Sink mark analysis (prediction of position and depth) - Position of weld lines and voids - Quality prediction (appearance quality of the model and structural properties) - Cooling quality analysis (solidification time difference, surface temperature difference, cooling quality) - Runner balance analysis (optimization of sprue, runner, and gate)
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We manage everything from design to planning, mold manufacturing, processing, assembly, storage, and delivery in a comprehensive manner. We are also happy to take on spot requests for design, planning, analysis, and more. Please feel free to consult with us first. [Machinery and Equipment] 2D CAD Design Creation: CADPAC CREATOR Design Automation: CADPAC WIN4 Co-create Software: OneSpace Designer Drafting (ME10) 3D CAD SolidWorks Parametric Technology: Pro-ENGINEER Wildfire Co-create Software: OneSpace Designer Modeling 3D CAE Autodesk Moldflow Adviser Advanced (mold flow analysis, 3D analysis) Mold Adviser Release 7.0 (mold flow analysis) Parametric Technology: Pro-Mechanica (structural and strength analysis) [Injection Molding Machines] 33 machines ranging from 35t to 1800t