恒徳アイデック List of Products and Services

At Kōtoku Aidec, we assist in data creation. ◎ Please feel free to consult us even for such shapes. Although it will be an undercut shape, we understand that a specific shape is necessary. In such cases, please let us know. We will propose shapes that can be made with molds. ○ Full surround undercut shape ○ U-shaped pipe shape ○ Thick-walled shape Our group company owns 35 injection molding machines ranging from 35t to 1800t, capable of handling both small and large molded products. ● For more details, please contact us or download the catalog.

• others

**Features** ○ Resin Flow Analysis During product design, evaluating moldability before mold design improves design quality, reduces defects occurring in later processes, and streamlines the development process. - Filling analysis - Gate position analysis - Sink mark analysis (prediction of position and depth) - Cooling quality analysis (solidification time difference, surface temperature difference, cooling quality) - Runner balance analysis (optimization of sprue, runner, and gate) - Mold cooling analysis - Holding pressure analysis - Warpage analysis - Weld line and void position - Quality prediction (appearance quality and structural properties of the model) - Prediction of required clamping force ○ Structural Analysis Improvements in design quality regarding product strength, reduction of man-hours for prototypes and experiments, and shortening of development periods can be expected. - Evaluation and optimization of the structural performance of product shapes - Stress analysis - Can the material of the part withstand stress, or will it break? - Strain analysis - Where will the part fail? - Deformation analysis - To what extent will the shape of the part change? - Sensitivity check - Identification of design parameters that most significantly affect structural performance - Design optimization - Consideration of which parameters need to be changed and by how much

• Other analytical equipment
• Scientific Calculation and Simulation Software

Hōtoku Aidek provides the desired technology with expertise and know-how in resin. 【Features】 Our detailed design, backed by specialized knowledge and know-how in resin processing, is always mindful of the shape after manufacturing. ○ Design considering mold structure By taking into account material, undercut processing methods (slide, inclined pin, cutting, fitting), P.L. surface, draft angle, gate method, ejection method, gas venting, etc., during the design phase, we achieve short lead times and low-cost mold production. ○ Design considering moldability With a unique perspective as molders, we excel at predicting moldability issues in advance, resulting in designs with minimal rework. (Short shots, sink marks, burrs, warping, flow marks, jetting, surface defects, weld lines, etc.) ● For more details, please contact us or download the catalog.

• Facility Design

Hondoku Aidec provides the technology you desire with expertise and know-how in resin. 【Features】 ○ Feature Creation Build features that can accommodate design changes in the development process. ○ Surface Creation Create freeform surfaces with an awareness of future surface boundaries. ○ Assembly Construction Construct assemblies that function freely and accurately. ● For more details, please contact us or download the catalog.

• molding

At Hōtoku IDEQ, we assist in data creation. Do you have any of these concerns? ◎ Is there a place where you can consult about manufacturing during the design or planning stages? ◎ Is there a place that can integrate design aspects with design data? ◎ Is it difficult to make design changes based on requests from molding and mold makers? ◎ Would it be helpful if you could resolve frequent issues that arise during the manufacturing process at the design stage? ◎ Would reducing design and planning revisions be beneficial? IDEQ will solve these problems! ○ Design modifications ○ Adjustments to mold draft angles ○ Consideration of undercut shapes ○ Adjustments to P.L. surfaces ● For more details, please contact us or download the catalog.

• Facility Design

Hendoku Aidec not only possesses specialized knowledge and design technology related to resin, which is essential for the structural, mechanical, and cliff body design of resin products, but also utilizes know-how and analysis techniques in the manufacturing process to support high-value-added product development for our customers. Our group company owns 35 injection molding machines ranging from 35t to 1800t, capable of handling both small and large molded products. ● For more details, please contact us or download the catalog.

• Facility Design

- We can accommodate various materials and methods. - We will propose solutions tailored to specific applications such as design and mechanisms. - Complex shapes that are impossible with molds or cutting are also acceptable.

• System kitchen equipment and accessories
• Kitchen appliances
• accessories

By utilizing structural analysis, we can expect improvements in design quality regarding product strength, reductions in man-hours for prototypes and experiments, and shortened development periods. Our company supports designers facing strength-related issues with products and components through extensive expertise and analytical techniques. - Evaluation and optimization of the structural performance of product shapes - Stress analysis - Can the material of the component withstand stress, and will it break? - Strain analysis - Where will the component fail? - Deformation analysis - To what extent will the shape of the component change? - Sensitivity check - Identification of design parameters that most significantly impact structural performance - Design optimization - Examination of which parameters need to be changed and by how much

• Kitchen appliances
• accessories
• Rock drills, demolition machines, and excavators

During product design, by evaluating moldability before mold design and improving design quality, we can reduce defects that occur in later processes and streamline the development process. We will assist our customers in developing high-value-added products by utilizing not only specialized knowledge and design techniques related to resin, which are essential for the structural, mechanical, and housing design of resin products, but also know-how and analytical techniques from the manufacturing process.

• System kitchen equipment and accessories
• Kitchen appliances
• accessories

"In general molding methods..." - When the wall thickness exceeds 4mm, deformation such as sink marks and warping occurs. - By adding foaming agents to the resin, sink marks can be prevented, but bubbles appear on the surface, creating swirl patterns and roughening the appearance. "With the counter-pressure method!" - A smooth surface of the molded product can be obtained, and due to excellent mold reproducibility, texture processing is also possible.

• System kitchen equipment and accessories
• Kitchen appliances
• accessories

PFP (Partial Frame Process) molding is a revolutionary molding method that improves the rigidity and strength of molded products by incorporating a frame structure made of thick ribs at any position of the molded product, preventing surface sink marks. The group company owns 35 injection molding machines ranging from 35t to 1800t, capable of handling both small and large molded products.

• System kitchen equipment and accessories
• Kitchen appliances
• accessories

We support total manufacturing from design to finished products through 2D and 3D design. 【Features】 ○ Comprehensive development support utilizing 3D CAD and CAE based on molding technology and know-how cultivated over many years. ○ Achieving high value-added product development by leveraging fundamental knowledge and design techniques related to resin, which is essential for the structure, construction, and casing design of resin products, as well as know-how and analysis techniques in the manufacturing process. ● For other functions and details, please download the catalog.

• Manufacturing Technology

Our company provides comprehensive development support utilizing 3D CAD and CAE based on the molding technology and mold-making know-how cultivated over many years. We assist our customers in developing high-value-added products by leveraging not only specialized knowledge and design techniques related to resins, which are essential for the structural, mechanical, and housing design of resin products, but also know-how and analysis techniques from the manufacturing process. Our group company owns 35 injection molding machines ranging from 35t to 1800t, capable of handling both small and large molded products.

• System kitchen equipment and accessories
• Kitchen appliances
• accessories