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  3. 超音波システム研究所
  4. Ultrasonic control technology using a combination of sweep oscillation and pulse oscillation.
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  • Sep 28, 2022
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Sep 28, 2022

Ultrasonic control technology using a combination of sweep oscillation and pulse oscillation.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed ultrasonic oscillation control technology that utilizes the nonlinear vibration phenomena of surface acoustic waves through a combination of sweep oscillation and pulse oscillation. Using two types of ultrasonic oscillation control probes, we set the conditions for sweep oscillation and pulse oscillation based on the intended purpose and the measurement and analysis of interactions. By utilizing the low-frequency resonance phenomena matched to the natural frequencies of the target objects, water tanks, and tools, it becomes possible to propagate high sound pressure within a 3000-5000 liter water tank even with an output of around 30W. As a dynamic change, we can simultaneously achieve the generation of harmonics at the 10th, 30th, 100th order, etc., in response to a 1MHz oscillation. The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We have established and confirmed a new evaluation criterion (parameter) that indicates the state of ultrasonic waves suitable for the purpose. (Note): - Nonlinear characteristics (dynamic characteristics of acoustic flow) - Response characteristics - Fluctuation characteristics - Effects due to interactions
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超音波発振システム(20MHz)の製造販売-Ver2.pdf[2546805]

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Sweep oscillation control system below 1 MHz

Ultrasonic oscillation control system using a commercial function generator and ultrasonic oscillation probe.

The Ultrasonic System Research Institute has published a method for applying the "Ultrasonic Oscillation System (1 MHz)," which allows for easy control of ultrasonic oscillation, through timer control. Specific examples: 1) Preventing the deterioration of machining oil by irradiating it with ultrasound at night. 2) Improving quality through ultrasonic irradiation on NC machines. 3) Irradiating shelves that store metal and resin parts with ultrasound (surface modification). 4) Improving fluidity and uniformity of concentration by irradiating plating solutions, cleaning solutions, solvents, etc., with ultrasound. 5) Enhancing welding quality by irradiating welding machines with ultrasound. 6) Relieving surface residual stress by irradiating brazing devices and bending processing devices with ultrasound. 7) Improving cleaning levels by irradiating ultrasonic cleaning machines with ultrasound. ... ... 19) Others: 1: Combined use with various vibrations (e.g., motors, etc.). 2: Maintenance through ultrasonic irradiation during holidays (2-3 hours). 3: Aging treatment through ultrasonic irradiation. ... ... Combined use with fine bubbles. Combined oscillation control of multiple ultrasonic sources. Use of ultrasonic propagation tools.

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Ultrasonic oscillation control system with a maximum frequency of 25 MHz (manufactured and sold)

We manufacture and sell an "oscillation system at 20 MHz" that allows for easy control of megahertz ultrasonic oscillation.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control system that applies acoustic characteristic analysis and evaluation technology related to the manufacturing of original products: ultrasonic oscillation probes. This is a new application system for cleaning, modification, inspection, and more using ultrasonic waves. It is also possible to apply control through the combination of low-frequency vibrations and sounds. Developed from an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model, this application system technology has been created. The key point is the utilization of surface acoustic waves. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object (Note 1), it is important to address it as an original nonlinear resonance phenomenon (Notes 2, 3). Note 1: Propagation characteristics of ultrasonic waves - Nonlinear characteristics - Response characteristics - Fluctuation characteristics - Effects due to interactions Note 2: Original nonlinear resonance phenomenon The occurrence of harmonics generated by original oscillation control, realized at high amplitudes through resonance phenomena, leads to the resonance phenomenon of ultrasonic vibrations. Note 3: Transient ultrasonic stress wave

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Manufacturing and sales of original ultrasonic systems (sound pressure measurement analysis, oscillation control).

Ultrasonic system combining "Ultrasonic Tester NA (10 MHz)" and "Ultrasonic Oscillator (20 MHz)"

An ultrasonic system that allows for easy measurement analysis and oscillation control. The Ultrasonic System Research Institute is publicly conducting experiments using a system that combines the "Ultrasonic Tester NA (recommended type)," which allows for easy measurement analysis of ultrasonic waves, and the "Ultrasonic Oscillation System (20 MHz)," which enables easy oscillation control of ultrasonic waves. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment Example: Function Generator Note: Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response Characteristics) 4) Detection of Interactions (Analysis of Power Contribution Rates) Note: "R" Free Statistical Processing Language and Environment - autocor: Autocorrelation Analysis Function - bispec: Bispectrum Analysis Function - mulmar: Impulse Response Analysis Function - mulnos: Power Contribution Rate Analysis Function

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Dynamic liquid circulation system for ultrasonic cleaning machines (consulting available)

Optimization technology for ultrasonic cleaning machines

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines, which propagate through the liquid, to set and control the state of ultrasonic cleaning machines according to specific purposes, taking into account the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology that considers "timbre." Note 2: The know-how involves settings related to the relationships between the cleaning machine, cleaning solution, and air at their respective boundaries. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has been made possible through degassing, aeration, ultrasound, and elastic wave dynamics on the tank surface.

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Improvement technology for ultrasonic cleaning machines (consulting support)

Optimization of Ultrasonic Propagation State Based on Acoustic Pressure Measurement Analysis - Optimal Control of Resonance Phenomena and Nonlinear Phenomena -

Methods to Improve the Current Ultrasonic Cleaning Machine (Development of Optimization Technology for Ultrasonic Tanks and Liquid Circulation) The Ultrasonic System Research Institute has developed technology to control the propagation state of ultrasonic waves by analyzing the effects of the structure, strength, and manufacturing conditions of the ultrasonic tank, as well as by setting the method of liquid circulation within the tank. This technology allows for the analysis and evaluation of the dynamic characteristics of complex ultrasonic vibrations in relation to various factors, enabling the setting of the circulation pump method to adjust the effects of cavitation and acceleration according to specific objectives. Note: The settings regarding the relationship between the tank, circulating liquid, and air are proprietary knowledge. This technology can also be applied to tanks that do not have an overflow structure. As a specific response, we can address the issues of ultrasonic attenuation caused by the current tank by adjusting the settings of the liquid circulation pump. In particular, for precise cleaning at the nano level, we propose additional measures for oscillation control using megahertz ultrasonic oscillation probes.

  • pump
  • Turbid water and muddy water treatment machines
  • Water treatment technology and systems

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Ultrasonic sound pressure measurement analysis system "Ultrasonic Tester NA"

We will measure, analyze, and evaluate the propagation state of ultrasound using an ultrasonic tester.

Features (for standard specifications) * Measurement (analysis) frequency range Specification: 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Attached software for time series data analysis This is a measurement system using an ultrasonic probe. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances. Ultrasonic Probe: Outline Specifications Measurement range: 0.01 Hz to 10 MHz Oscillation range: 1 kHz to 25 MHz Propagation range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass... Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Consulting services based on the classification technology of ultrasonic propagation phenomena.

Ultrasonic control technology based on the classification of nonlinear phenomena in which ultrasonic vibrations propagate.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibration propagation by analyzing measurement data of ultrasonic propagation states using bispectral analysis. The method developed in this instance estimates the linear and nonlinear resonance effects based on the dynamic characteristics (changes in nonlinear phenomena) of the main frequencies (power spectrum) related to the ultrasonic propagation state. From previous data analysis, we have been able to classify effective utilization methods into the following four types: 1: Linear type 2: Nonlinear type 3: Mixed type 4: Variable type There are numerous successful cases of device development and control settings based on each of the above types. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: The following tools will be used for analysis. Note: "R" is a free statistical processing language and environment.

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Analysis of sound pressure measurement of ultrasonic equipment (autocorrelation, bispectrum, etc.)

Application of feedback analysis using multivariate autoregressive models.

Features (in the case of standard specifications) * Measurement (analysis) frequency range Specification: 0.1 Hz to 100 MHz * Surface vibration measurement is possible * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Utilization of original analysis software for time series data This is a measurement system using ultrasonic probes. Measurements are conducted by attaching the ultrasonic probe to the target object. For the measured data, considering position and state along with elastic waves, various acoustic performances are detected. Consulting services are available for sound pressure measurement analysis technology: 1) Operation of measurement equipment 2) Operation of analysis software 3) Evaluation methods for analysis results <Concept of Analysis: Statistical Thinking> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete elements, abstract thoughts or methods are developed, which is the characteristic of statistical mathematics. Ultrasonic propagation characteristics: 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Proposal for a processing method using megahertz ultrasonic oscillation control.

Consulting services for processing technology utilizing megahertz ultrasonic oscillation control - Utilizing nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute provides consulting services for ultrasonic processing technology using its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control). In response to the current state of ultrasonic processing, we propose and implement ultrasonic enhancement and improvement methods based on sound pressure measurement and analysis. Specifically, we will discuss ultrasonic enhancements through the measurement and confirmation of processing machines using our original product: Ultrasonic Tester NA (recommended type), which allows for easy measurement and analysis of ultrasonic waves. In line with the ultrasonic enhancements, we propose the use of our original product: Ultrasonic Oscillation System (1 MHz, 20 MHz), which enables easy oscillation control of ultrasonic waves.

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Statistical Mathematics of Ultrasonic Data (Analysis using R Language and Environment)

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing technologies related to effective "measurement, analysis, and evaluation methods" utilizing a <statistical approach> in the field of ultrasonic applications. <About the statistical approach> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract thoughts or methods are developed. This is the characteristic of statistical mathematics. Regarding ultrasonic research, "a statistical perspective is essential for stabilizing the effects of cavitation." <About models> Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and discussions are always conducted using a suitably "rounded" representation of the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Surface modification technology through nonlinear oscillation control of ultrasound (stress relaxation and uniformity).

Surface modification treatment using ultrasonic propagation control above 200 MHz.

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation of ultrasound by analyzing and applying measurement, analysis, and control techniques related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates residual stress on the surface of components and homogenizes the entire surface. This technology for alleviating surface residual stress improves the fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasound propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a stimulus within a certain range that includes nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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