Surface Residual Stress Relaxation Treatment Using Megahertz Ultrasonic Waves - Control Technology for Surface Elastic Waves through Nonlinear Oscillation Control

Technology for optimizing the resonance and nonlinear phenomena of ultrasonic vibrations through megahertz oscillation control of an original ultrasonic oscillation control probe.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear vibration phenomena of surface acoustic waves through ultrasonic oscillation control techniques. By confirming the basic acoustic characteristics of ultrasonic waves (response characteristics, propagation characteristics) for various targets (water tanks, transducers, probes, fixtures, objects, etc.), we realize ultrasonic propagation states tailored to specific applications through oscillation control. Using two or more types of nonlinear resonant ultrasonic oscillation control probes, we dynamically control high-frequency propagation states above 900 MHz through the setting of oscillation conditions for sweep oscillation and pulse oscillation (note), resulting in high sound pressure level resonance phenomena and the generation of harmonics (nonlinear phenomena of 10th order and above). Note: Precision cleaning examples Sweep oscillation: 700 kHz – 20 MHz, 15 W Pulse oscillation: 13 MHz, 8 W Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" statistical processing language autcor: autocorrelation analysis function bispec: bispectrum analysis function

• Non-destructive testing
• Vibration and Sound Level Meter
• others

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

• pump
• Other analytical equipment
• others

An ultrasonic system that easily controls the oscillation of megahertz ultrasound—applying technology to evaluate the propagation characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). **Technology for Controlling Nonlinear Ultrasonic Vibration Phenomena** 1) Control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator, tailored to the acoustic characteristics of the target object. 2) Manufacturing technology for an ultrasonic oscillation control probe that enables control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for an ultrasonic measurement probe that allows for the measurement of changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasonic waves according to specific objectives. Note: The dynamic control of ultrasonic waves is performed based on the analysis and evaluation of sound pressure data related to nonlinear phenomena, considering the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control. (Sound pressure measurement, analysis, confirmation, and evaluation are conducted using an ultrasonic tester.)

• Analysis and prediction system
• Other measuring instruments
• others

Ultrasonic probe capable of controlling ultrasonic propagation conditions above 900 MHz.

The Ultrasonic System Research Institute offers custom-made ultrasonic probes capable of controlling ultrasonic propagation states above 900 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to your objectives. Ultrasonic Probe: General Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to your needs regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, inspection, etc., based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials (such as glass containers), ultrasonic stimulation to structures and machine tools weighing several tons can be controlled with ultrasonic output below 20 W, even in a 5000-liter water tank.

• Non-destructive testing
• Other analytical equipment
• others

Technology for evaluating the dynamic characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed manufacturing and evaluation technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, based on the classification of ultrasonic propagation characteristics (acoustic characteristics). We can manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. This technology is available for consulting. If you are interested, please contact us via email. Propagation characteristics of ultrasonic probes: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (interaction between oscillation voltage and received voltage: analysis of power contribution rate) Note: "R" is a free statistical processing language and environment. - autocor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

• Non-destructive testing
• Vibration and Sound Level Meter
• Scientific Calculation and Simulation Software

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

• Non-destructive testing
• Vibration and Sound Level Meter
• Scientific Calculation and Simulation Software

Dynamic control of ultrasound to achieve stress relaxation on metal surfaces.

The Ultrasonic System Research Institute has developed a completely new dynamic control technology for ultrasound by utilizing two function generators. By generating oscillations with two different waveforms (sweep), we have achieved a technique to control the nonlinear phenomena of ultrasound. Note: The generation of (10th order and higher) harmonics caused by original oscillation control is realized by resonating with low-frequency vibration phenomena, resulting in the generation of high-amplitude harmonics, which is a nonlinear (resonance) phenomenon of ultrasonic vibrations. By optimizing the ultrasonic propagation characteristics of various components according to their intended purpose, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology allows for the dynamic control of surface elastic wave changes according to the intended application. Practically, multiple (two types of) ultrasonic probes generate multiple (two types of) oscillations (sweep oscillation, pulse oscillation), which create complex vibration phenomena (original nonlinear resonance phenomena), achieving high sound pressure propagation states at high frequencies or low sound pressure levels at frequencies matched to the desired natural frequency.

• Analysis and prediction system
• Non-destructive testing
• Vibration and Sound Level Meter

Development of an original ultrasonic system utilizing surface elastic wave control technology based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed applied technologies that utilize surface acoustic waves through ultrasonic control. By combining ultrasound and surface acoustic waves, we achieve dynamic control of ultrasonic propagation. The key point is the ability to efficiently control nonlinear phenomena caused by surface acoustic waves. As specific technologies, we have developed system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with water tanks and tools, tailored to specific purposes (cleaning, stirring, stress relief, inspection, etc.). As a result of utilizing measurement and analysis techniques for ultrasonic propagation states, we have confirmed the realization of harmonic control and the ability to adjust nonlinear phenomena. Our know-how lies in confirming and responding to the acoustic characteristics of the system (measurement, analysis, evaluation).

• Secondary steel products
• Other analytical equipment
• others

Original ultrasonic probe's "oscillation and control" technology

The Ultrasonic System Research Institute has developed applied technology that utilizes surface acoustic waves through ultrasonic control. By combining ultrasound and surface acoustic waves, we achieve dynamic control of ultrasonic propagation. The key point is the ability to efficiently control nonlinear phenomena caused by surface acoustic waves. As specific technologies, we have developed system technologies that control nonlinear phenomena (bisectional spectrum) resulting from the interaction of ultrasound with water tanks and tools, tailored to specific purposes (cleaning, stirring, stress relief, inspection, etc.). As a result of utilizing measurement and analysis techniques for ultrasonic propagation states, we have confirmed the realization of harmonic control and the ability to adjust nonlinear phenomena. The know-how lies in confirming and responding to the acoustic characteristics of the system (measurement, analysis, evaluation).

• Other measuring instruments
• Scientific Calculation and Simulation Software
• others

Optimization technology based on measurement and analysis of ultrasonic propagation of the target.

<Dynamic Control System for Ultrasound> The propagation state of ultrasound is captured as a system, and analysis and control are performed. Many purposes for utilizing ultrasound involve predicting or controlling the nonlinear phenomena of ultrasound propagating through target objects or liquids. However, in many implementations, numerous issues have been pointed out due to the differences between the theory of cavitation and actual results. In response to such cases: 1) To eliminate obstacles, for ultrasound that changes over time, statistical data processing of sound pressure data is conducted, known as <Measurement and Analysis Technology for Ultrasound Propagation State>. 2) Based on the results of data analysis related to the target, the acoustic characteristics of the target are confirmed through <Technology for Detecting Acoustic Characteristics Related to Surface Elastic Waves of Target Objects and Acoustic Flow of Target Liquids>. 3) By confirming the characteristics, progress is made towards achieving dynamic control of ultrasound through <Technology for Controlling Nonlinear Phenomena with Sweep Oscillation Control for Multiple Ultrasounds>. Through these methods, the utilization state of ultrasound has been improved for efficient use, and there are numerous examples of original ultrasound control systems that achieve the intended use of ultrasound.

• pump
• Analysis and prediction system
• others

Dynamic control technology for ultrasonic cleaning machines.

The Ultrasonic System Research Institute has developed ultrasonic cleaning technology utilizing the "Constructal Law" related to flow and shape. <References> 1) On Vibration From the Royal Institution's 133rd lecture "Vibration" I intend to describe almost all of the important fields of mechanical engineering here. [Author] Richard B. Bishop [Translator] Hidetaro Nakayama, Kodansha (1981, B-471) 2) Flow and Shape The evolution of all shapes is governed by the "Constructal Law," which aims to improve flow! [Authors] Adrian Bejan, J. Peder Zane [Translator] Hiroyuki Shibata, [Commentator] Shigeo Kimura, Kinokuniya (2013) 3) How Cybernetics Was Born [Author] Norbert Wiener [Translator] Yasuo Shizume, Misuzu Shobo (1956) Using the above as references and hints, we have organized the technology for measuring and utilizing "nonlinear effects" in ultrasonic propagation phenomena according to the "Constructal Law," which aims to improve flow, culminating in ultrasonic cleaning technology.

• pump
• Drainage and ventilation equipment
• others

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

• pump
• Scientific Calculation and Simulation Software
• others

- Technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena based on sound pressure measurement analysis and evaluation.

The Ultrasonic System Research Institute manufactures and sells an "Oscillation System (20MHz)" that allows for easy control of megahertz ultrasonic oscillation. System Overview (Ultrasonic Oscillation System (20MHz)) Contents (20MHz Type) - Two ultrasonic oscillation probes - One set of function generator - One set of operation manual (USB memory) Features (20MHz Type) - Ultrasonic oscillation frequency Specification: 20kHz to 25MHz (or 24MHz) - Output range: 5mVp-p to 20Vp-p - Sampling rate: 200MSa/s (or 250MSa/s) This system utilizes commercially available function generators. We will propose a quoted price with a function generator set according to your needs. Standard Reference Example Oscillation System 20MHz starting from 80,000 yen November 2024: Development of megahertz flow-type ultrasonic technology November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology December 2024: Development of nonlinear oscillation control technology for ultrasonic probes January 2025: Development of megahertz flow-type ultrasonic system

• Non-destructive testing
• Vibration and Sound Level Meter
• others

An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at TSP Corporation. ~ In the case of TSP ~ Before the introduction, there were challenges such as dealing with the "paper" sent from various locations and the reliance on specific individuals for the tasks. After the introduction, the input and checking of FB data, which used to take 2 to 3 hours, can now be completed in just 5 minutes. Additionally, the mindset of the accounting department, which was previously reliant on manual entry, has changed. [Case Overview] ■ Challenges before introduction - Dealing with "paper" sent from various locations, reliance on specific individuals ■ Key points of introduction - A robust support system for setup and operation - Easy to start from a small scale both financially and functionally *For more details, please refer to the related links or feel free to contact us.

The facility operating the nurse call system has made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Full and empty management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, achieving efficient parking lot operations. ■ For large parking lots, the "floor management method" and "block management method," which focus on cost reduction, are recommended. Sensors are installed at regular intervals to count the number of vehicles passing through. This method offers the advantage of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 ■ For smaller scale operations, the "space management method," which installs sensors in each parking space to display availability with high accuracy, is recommended. By ensuring accurate full and empty displays, it helps prevent unnecessary entry of new vehicles and enables safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

Castem Co., Ltd. will exhibit at the "Monozukuri World Osaka - Mechanical Components Technology Exhibition" held at Intex Osaka from Wednesday, October 1 to Friday, October 3, 2025. We will showcase lost-wax precision casting and MIM (Metal Injection Molding) products, as well as introduce our new technology, mold-less casting "Digital Cast." In addition to our popular casting demonstrations, we will present case studies on solving issues related to metal parts. Please utilize our "Technical Consultation Booth" to learn about optimal manufacturing methods tailored to your needs, from ultra-small lots to mass production. 【Exhibition Overview】 Dates: October 1 (Wed) - October 3 (Fri), 2025, 10:00 AM - 5:00 PM Venue: Intex Osaka (1-5-102 Nanko-Kita, Suminoe-ku, Osaka City, Osaka Prefecture) Exhibition Booth Number: Hall 6, B Hall 51-1 Pre-registration allows for smooth entry. It is convenient to register via the URL below before your visit. We sincerely look forward to your attendance. https://www.manufacturing-world.jp/osaka/ja-jp/register.html?code=1431877272389396-VEK

From November 11, 2025 (Tuesday), at Pacifico Yokohama, we will be exhibiting at interOpto2025 / Light and Laser Science and Technology Fair (organized by the Optical Industry Technology Promotion Association / Optronics Corporation) with a focus on: - UV-transmitting glass that can be molded - Diffusion glass that can uniformly diffuse incident light - A double-sided lens array that is molded without lamination 【About the Exhibition】 Event Name: interOpto2025 / Light and Laser Science and Technology Fair UV Fair Date: November 11 (Tuesday) to 13 (Thursday), 2025 Opening Hours: 10:00 AM to 5:00 PM Venue: Pacifico Yokohama Exhibition Hall C Booth Number: C-15 Organizer: Optical Industry Technology Promotion Association / Optronics Corporation Official Website: https://www.optronics.co.jp/interopto/ We invite everyone attending this exhibition to visit our booth "Gosuzumi Seiko Glass." We sincerely look forward to meeting you on-site.