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  4. Manufacturing technology for ultrasound probes (consulting support)
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  • Jul 08, 2024
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Jul 08, 2024

Manufacturing technology for ultrasound probes (consulting support)

超音波システム研究所 超音波システム研究所
Manufacturing Technology for Ultrasonic Probes (Consulting Available) ――Surface Treatment of Piezoelectric Elements――Dynamic Characteristics Evaluation Technology―― The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 900 MHz, based on the classification of ultrasonic propagation characteristics (acoustic characteristics). This includes surface treatment of piezoelectric elements and evaluation of dynamic characteristics. We can develop original ultrasonic probes tailored to specific purposes (for vibration and sound pressure measurement, oscillation control, or dual-use types). This technology is available for consulting. If you are interested, please contact us via email. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed through analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Propagation Characteristics of Ultrasonic Probes 1) Vibration Modes 2) Nonlinear Phenomena 3) Response Characteristics 4) Interactions
Manufacturing technology of ultrasound probes
Manufacturing technology of ultrasound probes
Manufacturing technology of ultrasonic probes
Manufacturing technology of ultrasonic probes
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超音波プローブの製造技術(圧電素子の表面処理).pdf[2266957]

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Ultrasonic oscillation control technology (consulting support)

Ultrasonic oscillation control technology for controlling nonlinear vibration phenomena

This is a control technology based on measurement, analysis, and evaluation techniques of ultrasonic propagation states, featuring an original nonlinear resonance phenomenon (Note 1). It represents a new application technology for precision cleaning, processing, stirring, inspection, and surface treatment. Note 1: Original Nonlinear Resonance Phenomenon This phenomenon occurs due to the generation of harmonics through original oscillation control, which achieves high amplitude ultrasonic vibrations through resonance phenomena. To efficiently utilize the acoustic properties (surface elastic waves) of various materials, the relaxation treatment of residual stress distribution on surfaces can be easily realized. From an engineering (experimental and technical) perspective on elastic waves and the ultrasonic model of abstract algebra, the original oscillation control method (Note 2) has been developed as an application method for nonlinear phenomena. Note 2: Original Oscillation Control Method Two types of ultrasonic oscillation are performed: one is sweep oscillation control, and the other is pulse oscillation control. Detailed settings are based on the purpose, target object, and tooling, and are configured according to a logical model from the vibration system as a whole.

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(Customizable) Megahertz ultrasonic oscillation control probe

A megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation conditions from 1 to 900 MHz.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation states from 1 to 900 MHz by combining it with a function generator for controlling ultrasonic propagation states. This is a new application technology based on measurement, analysis, and evaluation techniques of ultrasonic propagation states for precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. Note 1: Propagation characteristics of ultrasonic waves include nonlinear characteristics, response characteristics, fluctuation characteristics, and effects due to interactions.

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Ultrasonic control system using ultrasonic probes

Control system using ultrasonic oscillation probe and receiving probe.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control system that applies acoustic characteristic analysis and evaluation technology related to the manufacturing of original products: ultrasonic oscillation probes. This is a new application system for cleaning, modification, inspection, and more, utilizing ultrasonic waves. It is also possible to apply control through the combination of low-frequency vibrations and sounds. Developed from an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model, it serves as an applied system technology. The key point is the utilization method of surface elastic waves. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object (Note 1), it is important to address this as an original nonlinear resonance phenomenon (Note 2). Note 1: Propagation characteristics of ultrasonic waves - Nonlinear characteristics - Response characteristics - Fluctuation characteristics - Effects due to interactions Note 2: Original nonlinear resonance phenomenon This occurs when the generation of harmonics caused by original oscillation control is realized at high amplitudes through resonance phenomena, resulting in ultrasonic vibration resonance phenomena.

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Ultrasonic oscillation (sweep oscillation, pulse oscillation) system

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear vibration phenomena of surface acoustic waves using ultrasonic oscillation control technology. By confirming the basic acoustic characteristics of ultrasonic waves (response characteristics, propagation characteristics) for various targets (water tanks, transducers, probes, fixtures, objects, etc.), we realize ultrasonic propagation states tailored to specific applications through oscillation control. By setting the oscillation conditions for sweep oscillation and pulse oscillation using two or more types of nonlinear resonant ultrasonic oscillation control probes, we dynamically control high sound pressure level resonance phenomena and the generation of harmonics (nonlinear phenomena of the 10th order and above), achieving high-frequency propagation states of over 100 MHz. Note: Precision cleaning examples Sweep oscillation: 70 kHz to 15 MHz, 15 W Pulse oscillation: 13 MHz, 8 W This technology is an efficient method for utilizing low-power ultrasonic oscillation.

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Ultrasonic Oscillation Control System (25MHz 2ch 200MSa/s)

- Nonlinear control system of megahertz ultrasound using an original ultrasonic oscillation control probe -

The Ultrasonic System Research Institute has developed the "Ultrasonic Oscillation Control System 2023," which allows for easy control of megahertz ultrasonic oscillation in combination with a new function generator. System Overview (Ultrasonic Oscillation System (25MHz 2ch 200MSa/s)) Contents: - Two ultrasonic oscillation probes - One set of function generator (DG1022Z 25MHz 2ch 200MSa/s) - One set of operation manual (USB memory) Propagation characteristics of the ultrasonic probes: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) The following tools will be used for analysis: "R," a free statistical processing language and environment - autocor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

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Ultrasound (sweep oscillation, pulse oscillation) system - know-how -

- Technology for controlling nonlinear vibration phenomena through oscillation control of original ultrasonic probes -

The Ultrasonic System Research Institute has developed oscillation control technology based on the acoustic characteristics of probes through the manufacturing technology of original ultrasonic probes. This has evolved into technology for controlling the nonlinear vibration phenomena of surface acoustic waves. The key point is the optimization control method for ultrasonic oscillation control tailored to the propagation characteristics of surface acoustic waves on the surface of ultrasonic elements and their intended use (conditions for combining sweep oscillation and pulse oscillation). To achieve this, it is important to dynamically evaluate the propagation state of ultrasound through operational verification of the ultrasonic propagation characteristics of the original probe (sound pressure level, frequency range, nonlinearity, dynamic characteristics, etc.). In particular, it is necessary to measure, analyze, and evaluate the dynamically changing oscillation characteristics of the ultrasonic probe (or element) and the oscillator (function generator) regarding their transmission and reception characteristics. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Consulting for the development of an ultrasonic cleaning system based on sound pressure data analysis.

Ultrasonic cleaning system that achieves ultrasonic control tailored to the purpose.

This is an effective device using a dedicated ultrasonic tank (original manufacturing method). Due to the high efficiency of ultrasonic utilization, standard tanks lack sufficient strength and durability. Depending on the target and purpose, multiple ultrasonic waves and a degassing fine bubble generation liquid circulation device are controlled based on sound pressure measurement analysis for cleaning, stirring, and surface modification. We propose various combinations and usage (control) methods. The key point is to achieve an ultrasonic propagation state tailored to the target, focusing on the "dissolved oxygen concentration distribution" and "liquid circulation" within the dedicated tank. << Degassing Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gases to form. The above describes the state of the degassing liquid circulation device. 3) As the concentration of dissolved gases decreases, the bubble size of dissolved gases due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) smaller than 20μ are generated. The above describes the state of the degassing microbubble generation liquid circulation device.

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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Dynamic liquid circulation system for ultrasonic cleaning machines (consulting available)

Optimization technology for ultrasonic cleaning machines

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines, which propagate through the liquid, to set and control the state of ultrasonic cleaning machines according to specific purposes, taking into account the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology that considers "timbre." Note 2: The know-how involves settings related to the relationships between the cleaning machine, cleaning solution, and air at their respective boundaries. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has been made possible through degassing, aeration, ultrasound, and elastic wave dynamics on the tank surface.

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Improvement technology for ultrasonic cleaning machines (consulting support)

Proposal for a cleaning method optimized with fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute conducts improvements to ultrasonic cleaning machines (consulting available) using original products: ultrasonic systems (sound pressure measurement analysis, oscillation control). For the current ultrasonic cleaning machines, we propose and implement improvement methods based on sound pressure measurement and analysis. Specifically, we will discuss the level of improvement through measurement and verification of ultrasonic cleaning machines using our original product: Ultrasonic Tester NA (recommended type), which allows for easy measurement and analysis of ultrasonic waves. Depending on the level of improvement, we will suggest the use of our original product: Ultrasonic Oscillation System (1 MHz, 20 MHz), which allows for easy control of ultrasonic oscillation. Based on the conditions of the water tank, cleaning solution, items to be cleaned, and cleaning level, we will propose a degassing fine bubble generation liquid circulation device. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Consulting on ultrasonic technology based on sound pressure measurement analysis.

- Technology for controlling oscillations of low-frequency resonance phenomena and high-frequency nonlinear phenomena -

<<Analysis and Evaluation of Ultrasonic Sound Pressure Data>> 1) Regarding time series data, we will analyze and evaluate the statistical properties of the measurement data (stability and changes of ultrasound) through feedback analysis using a multivariate autoregressive model. 2) The effects of the oscillation part due to ultrasonic oscillation will be analyzed and evaluated in terms of the response characteristics of ultrasonic vibration phenomena concerning the surface condition of the target object through impulse response characteristics and autocorrelation analysis. 3) The interaction between the oscillation and the target object (cleaning items, cleaning solution, water tank, etc.) will be evaluated through the analysis of power contribution rates. 4) Regarding the use of ultrasound (cleaning, processing, stirring, etc.), we will analyze and evaluate the dynamic characteristics of ultrasound based on the nonlinear phenomena (results of bispectral analysis) of the target object (propagation of surface elastic waves) or the ultrasound propagating in the target liquid, which are the main factors of the ultrasonic effect. This analytical method is realized based on past experiences and achievements, adapting the analysis techniques of time series data to the measurement data of ultrasound to capture the dynamic characteristics of complex ultrasonic vibrations. Ultrasonic propagation characteristics: 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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