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  3. 超音波システム研究所
  4. Technology for manufacturing megahertz ultrasonic oscillation control probes - Consulting support for manufacturing know-how -
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  • Apr 30, 2024
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Apr 30, 2024

Technology for manufacturing megahertz ultrasonic oscillation control probes - Consulting support for manufacturing know-how -

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 700 MHz, tailored to specific applications. Ultrasonic Probe: General Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 700 MHz - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, and glass, we can achieve desired propagation states in terms of sound pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials (such as glass containers), ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering perspective on elastic waves and an abstract algebraic ultrasonic model.
Megahertz ultrasonic oscillation control system
Megahertz ultrasonic oscillation control system
Megahertz ultrasonic oscillation control technology
Megahertz ultrasonic oscillation control technology
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600MHz以上の超音波発振制御プローブ.pdf[3456697]

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Megahertz Ultrasonic Oscillation Control Probe
Ultrasonic probes (oscillation type, measurement type, resonance type, nonlinear type)

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Nonlinear Oscillation Control Technology of Ultrasound ――Sweep Oscillation Know-How――

Development technology for dynamic control systems using ultrasound.

The Ultrasonic System Research Institute has developed a new nonlinear sweep oscillation control technology for ultrasound, utilizing the nonlinear vibration phenomena of surface elastic waves. Regarding complex vibration states: 1) Linear phenomena and nonlinear phenomena 2) Interactions and the acoustic characteristics of various components 3) Sound, ultrasound, and surface elastic waves 4) Low frequency and high frequency (harmonics and subharmonics) 5) Oscillation waveform and output balance 6) Oscillation control and resonance phenomena ... Based on the above, we optimize a new evaluation method for surface elastic waves using a statistical mathematical model based on sound pressure measurement data. Ultrasonic cleaning, processing, stirring, ... surface inspection, ... nanotechnology, ... applied research ... various responses are possible. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function

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Megahertz ultrasound oscillation control device using an original ultrasonic probe.

Consulting support for the development of ultrasonic devices based on technology that controls surface acoustic waves through surface treatment of ultrasonic probe piezoelectric elements.

The Ultrasonic System Research Institute manufactures and sells ultrasonic systems utilizing the following original products: 1) Sound Pressure Measurement and Analysis System (Ultrasonic Tester) 2) Megahertz Ultrasonic Oscillation Control Probe 3) Ultrasonic Oscillation System (20 MHz type) Features of the Sound Pressure Measurement and Analysis System: Ultrasonic Tester 200 MHz type * Measurement (analysis) frequency range Specification: 0.01 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Includes software for time-series data analysis Overview Specifications of the Ultrasonic Probe Measurement range: 0.01 Hz to 200 MHz Oscillation range: 0.5 kHz to 25 MHz Propagation range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation equipment example: Function generator Propagation Characteristics of the Ultrasonic Probe 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Ultrasound (sweep oscillation, pulse oscillation) system - know-how -

- Technology for controlling nonlinear vibration phenomena through oscillation control of original ultrasonic probes -

The Ultrasonic System Research Institute has developed oscillation control technology based on the acoustic characteristics of probes through the manufacturing technology of original ultrasonic probes. This has evolved into technology for controlling the nonlinear vibration phenomena of surface acoustic waves. The key point is the optimization control method for ultrasonic oscillation control tailored to the propagation characteristics of surface acoustic waves on the surface of ultrasonic elements and their intended use (conditions for combining sweep oscillation and pulse oscillation). To achieve this, it is important to dynamically evaluate the propagation state of ultrasound through operational verification of the ultrasonic propagation characteristics of the original probe (sound pressure level, frequency range, nonlinearity, dynamic characteristics, etc.). In particular, it is necessary to measure, analyze, and evaluate the dynamically changing oscillation characteristics of the ultrasonic probe (or element) and the oscillator (function generator) regarding their transmission and reception characteristics. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic oscillation (sweep oscillation, pulse oscillation, ...) system

Technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed ultrasonic oscillation control technology utilizing nonlinear vibration phenomena based on surface acoustic waves. By confirming the basic acoustic characteristics (response characteristics, propagation characteristics) for various targets (water tanks, transducers, probes, jigs, objects, etc.), the desired ultrasonic propagation state can be achieved through oscillation control. By setting the oscillation conditions (waveform, output, control, etc.) with an original nonlinear resonant ultrasonic oscillation probe, we optimize high-frequency propagation states above 300 MHz through high sound pressure resonance phenomena and harmonic generation phenomena (nonlinear phenomena). This technology is an efficient method for utilizing low-output ultrasonic oscillation. The key point is the setting of various parameters utilizing the characteristics of a discrete function generator through digital control. By using the nonlinear resonant ultrasonic oscillation probe, the control range of sound pressure levels due to resonance phenomena is greatly expanded, which is significantly different from conventional sound pressure levels caused by resonance phenomena. Therefore, optimization of control settings based on sound pressure measurement analysis is necessary to avoid phenomena such as damage or destruction.

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Case studies of dynamic control of ultrasound based on acoustic pressure measurement analysis.

Regarding sound pressure measurement data, a classification and evaluation technique for ultrasonic propagation states using feedback solutions of time-series data—self-correlation and bispectrum.

The Ultrasonic System Research Institute has been manufacturing and selling measurement and analysis systems for ultrasonic vibrations since April 2012. The system allows for visual confirmation of the nonlinear phenomena of ultrasound (acoustic streaming) and cavitation effects through graphs, considering elastic wave propagation in the analysis of the measured data. To account for the "nonlinear phenomena" in the complex variations of ultrasonic usage conditions, we analyze the autocorrelation and bispectrum using autoregressive models of time series data to evaluate and apply these changes. We have realized numerous new utilization methods according to various purposes. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. - autcor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

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  • Vibration and Sound Level Meter
  • Scientific Calculation and Simulation Software

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Original ultrasonic probe megahertz ultrasonic oscillation control system

--- Ultrasonic Control System in Megahertz through Control of Nonlinear Phenomena in Ultrasound ---

The Ultrasonic System Research Institute has developed a technology that utilizes "the technology to control nonlinear phenomena of ultrasound" to "control ultrasonic stimulation according to its intended purpose." This technology controls ultrasound (cavitation and acoustic flow) tailored to specific objectives by measuring and confirming the interactions within containers, using ultrasonic control via a megahertz ultrasonic oscillation probe. Note: Ultrasonic Control By setting the oscillation conditions for sweep oscillation and pulse oscillation using two types of nonlinear resonant ultrasonic oscillation probes, it dynamically controls high-frequency propagation states above 30 MHz through high sound pressure resonance phenomena and harmonic generation phenomena (nonlinear phenomena). Note: Ultrasonic Control "Precision Cleaning Example" Sweep Oscillation: 70 kHz – 15 MHz, 15 W Pulse Oscillation: 13 MHz, 8 W Note: Ultrasonic Control "Nano-Level Stirring Example" Sweep Oscillation: 880 kHz – 22 MHz, 12 W Pulse Oscillation: 14 MHz, 10 W In particular, the dynamic characteristics of harmonics through acoustic flow control enable reactions and responses at the nano level. This has been applied and developed from examples of dispersing metal powder to nanosize.

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Development technology for control systems based on the original ultrasonic model.

To stabilize the effects of cavitation, a statistical perspective is essential — a technology to optimize nonlinear ultrasonic phenomena according to specific purposes.

<Regarding the Creation of Logical Models> (Using Information Quantity Criteria) 1) Based on various fundamental technologies, clearly recognize the "information data group," DS = (D1, D2, D3), related to the subject, consisting of: D1 = Objective knowledge (theory supported by academic logic) D2 = Empirical knowledge (results obtained so far) D3 = Observational data (current state) and create multiple model proposals from its organizational use. 2) Understand statistical thinking as a method of realizing information acquisition through the composition of the information data group (DS) and the repeated proposal and verification of models based on it. 3) Determine the optimal model by comparing various models using evaluation methods such as AIC. 4) Construct ultrasonic devices and systems based on the created models. 5) Considering time and efficiency, the following responses are proposed: 5-1) Taking into account the "logical model creation matters," create "intuitive models" for multiple people to examine. 5-2) Modify and review the models based on actual data and new information. 5-3) Enter into specific discussions about devices and systems based on models that the review members can agree upon.

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Control technology for nonlinear ultrasonic sweep oscillation based on the classification of ultrasonic propagation phenomena.

Dynamic control technology of ultrasound through sweeping oscillation of multiple ultrasonic probes.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibrations propagation through the measurement and analysis of ultrasonic propagation states. Based on this classification, we have developed a nonlinear sweep oscillation control technology for ultrasound using a nonlinear resonant ultrasonic oscillation probe. This ultrasonic sweep oscillation control technology dynamically controls the linear and nonlinear resonance effects according to the main frequency (power spectrum) related to the propagation state of the ultrasound, based on the dynamic characteristics (changes in nonlinear phenomena). From previous experiments and data measurement analyses, we have been able to classify effective utilization methods into the following four recommended controls: 1. Two types of sweep oscillation control (linear type) 2. Three types of sweep oscillation control (nonlinear type) 3. Four types of sweep oscillation control (mixed type) 4. Dynamic control (variable type) based on the combinations above. Furthermore, the variable type can be classified into the following three control types based on the sweep oscillation conditions: 1. Linear variable control type 2. Nonlinear variable control type 3. Mixed variable control type (dynamic variable type)

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