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  3. 超音波システム研究所
  4. Control of acoustic flow (ultrasonic propagation state) using a portable ultrasonic cleaner.
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  • Oct 15, 2024
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Oct 15, 2024

Control of acoustic flow (ultrasonic propagation state) using a portable ultrasonic cleaner.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) in the range of 1-100 MHz for portable ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled with an output of less than 20W, even in a 1000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave propagation and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metal, glass, resin). By confirming the propagation characteristics of ultrasonic waves based on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This occurs due to the generation of harmonics resulting from original oscillation control, which is realized at high amplitudes through resonance phenomena, leading to ultrasonic vibration resonance phenomena.
Acoustic flow (ultrasonic propagation state) control
Acoustic flow (ultrasonic propagation state) control
Acoustic flow (ultrasonic propagation state) control
Acoustic flow (ultrasonic propagation state) control
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ポータブル超音波洗浄器を利用した音響流制御技術Ver3.pdf[3238555]

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Classification of Ultrasound (Cavitation and Acoustic Flow)
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Providing technology for the manufacturing and development of ultrasonic sound pressure measurement probes.

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Statistical Mathematics of Ultrasonic Data (Analysis using R Language and Environment)

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing technologies related to effective "measurement, analysis, and evaluation methods" utilizing a <statistical approach> in the field of ultrasonic applications. <About the statistical approach> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract thoughts or methods are developed. This is the characteristic of statistical mathematics. Regarding ultrasonic research, "a statistical perspective is essential for stabilizing the effects of cavitation." <About models> Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and discussions are always conducted using a suitably "rounded" representation of the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Improvement and enhancement of ultrasonic devices <Measurement, analysis, and evaluation of sound pressure data>

Leading to new applications of ultrasound from sound pressure and vibration data of ultrasound.

Application of ultrasonic sound pressure measurement, analysis, and evaluation technology The Ultrasonic System Research Institute has developed a method for the analysis and evaluation of ultrasound (system technology) that applies measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we will provide measurement, analysis, and evaluation support for ultrasonic devices. For specific support and costs, please contact us via email. *Comment* Currently, regarding the use of ultrasound, I believe it is very difficult to detect and confirm the optimal ultrasonic state for the intended purpose. Therefore, by incorporating "sound pressure data" into the daily management of ultrasound, we aim to resolve the relationship with the final evaluation state (defect rate, yield, etc.) through the accumulation and analysis of statistical data. By analyzing using time-series data analysis technology, effective improvements have been realized. As a result of continuing such improvements, the number of successful cases using low-output ultrasonic oscillation control has increased. We have been manufacturing and selling our original product: ultrasonic systems (sound pressure measurement analysis, oscillation control) since March 2021.

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Ultrasonic oscillation control technology utilizing the ultrasonic propagation characteristics of glass containers.

- Application technology of the Ultrasonic System Research Institute based on ultrasonic measurement and analysis techniques -

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe based on the acoustic properties of glass containers. By confirming the basic acoustic characteristics (response characteristics, propagation characteristics) depending on the shape and material of each container, it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, changes, etc.). The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are setting and confirming new evaluation criteria (parameters) that indicate the state of ultrasonic waves suitable for the purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Fluctuation characteristics - Effects due to interactions By developing original measurement and analysis methods that consider the acoustic properties and surface elastic waves of the target object, with reference to the concepts of statistical mathematics, we have developed a new technology regarding the relationships of various detailed effects related to vibration phenomena. The specific conditions for oscillation control are determined based on experimental confirmation, as they are also influenced by the characteristics of ultrasonic probes and oscillation equipment. As a result, there are increasing instances and achievements demonstrating that new nonlinear parameters are very effective.

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Acoustic flow control technology using a portable ultrasonic cleaner (nonlinear phenomenon)

Application of technology to control the interaction between ultrasound and water tanks.

The Ultrasonic System Research Institute has developed a technology for controlling "nonlinear phenomena of ultrasound (acoustic flow)" by combining a portable ultrasonic cleaner with megahertz oscillation control using ultrasonic probes. This technology controls the dynamic characteristics of ultrasound (cavitation and acoustic flow) based on the analysis of changing ultrasonic sound pressure data (nonlinear). Tailored to the structure, material, and acoustic properties of specific target objects, it measures and confirms the interactions between ultrasound, the target object, the water tank, fixtures, and cleaning solutions to set optimal oscillation conditions for the ultrasonic probe according to the intended purpose. Note: Oscillation waveform, oscillation output, control conditions, etc. (e.g., square wave, duty 47%, 13V, sweep oscillation, 3-18 MHz, etc.) In particular, the dynamic characteristics of harmonics generated by acoustic flow control enable responses at the nano level (emulsification, dispersion, cleaning, processing, etc.). By applying and developing examples of dispersing metal powders to nanosize, it has been put into practical use in material development, chemical reaction control systems, and more.

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Development and manufacturing technology of ultrasonic propagation tools based on the control of surface acoustic wave propagation.

We provide consulting services for the development methods of ultrasonic propagation tools tailored to various usage purposes. --Application of sound pressure measurement and analysis technology--

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 900 MHz, and has created new ultrasonic propagation tools. This technology is available for consulting. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we can achieve propagation states tailored to specific purposes regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials (such as glass containers), ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W.

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A technology/device that simultaneously irradiates multiple different "ultrasonic transducers."

Ultrasound is captured as a <ultrasound dynamic system>, and analysis and control are performed.

The Ultrasonic System Research Institute has applied and developed technology utilizing "ultrasonic transducers" of multiple different frequencies. The applied technology developed this time is a technique that changes the effects of cavitation and acceleration into a specific power spectrum of propagation frequency through the control of standing waves. With ultrasonic irradiation at frequencies of 28 + 72 kHz and an output of 200 W, it is possible to achieve a dispersion effect of 1 micron. Additionally, ultrasonic irradiation at frequencies of 28 + 40 kHz and an output of 280 W can clean without causing damage. Through original measurement and analysis technology of ultrasonic propagation states, we have confirmed that control states can be realized by the combination of transducers. This represents a new ultrasonic technology, which, including the general effects of ultrasonic dynamic characteristics, serves as a significant and distinctive operational technique for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, etc., and is utilized and developed in consulting. We will provide consulting support regarding the logical explanation of the principles and specific methods (techniques).

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Development of ultrasonic cleaning technology using sweep oscillation and pulse oscillation.

- Combination technology of pulse oscillation and sweep oscillation -

The Ultrasonic System Research Institute has developed ultrasonic oscillation control technology that enables the utilization of ultrasonic propagation states above 100 MHz by applying a function generator and ultrasonic probes to ultrasonic cleaners. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states for precision cleaning, processing, and stirring. By utilizing the acoustic properties (surface elastic waves) of various materials, it is possible to control ultrasonic stimulation above 100 MHz to the target object with an ultrasonic output of less than 20 W, even in a 1000-liter water tank. This was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is to confirm the ultrasonic propagation characteristics of the target object, which is important for setting the oscillation conditions of the ultrasonic oscillation control probe as an optimization for the system's vibration modes related to sweep oscillation and pulse oscillation, serving as a control method for the original nonlinear resonance phenomenon. It is believed that this technology can be utilized in various fields, and proposals are being made in various consulting services.

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