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  3. 超音波システム研究所
  4. Development of ultrasonic control technology utilizing a combination of sound and ultrasound No.11
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  • Apr 07, 2023
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Apr 07, 2023

Development of ultrasonic control technology utilizing a combination of sound and ultrasound No.11

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute develops and applies the following technologies: - Measurement technology for ultrasonic propagation conditions (original product: ultrasonic tester) - Analysis technology for ultrasonic propagation conditions (nonlinear analysis system for time-series data) - Optimization technology for ultrasonic propagation conditions (optimization processing of sound and ultrasound) - Manufacturing technology for megahertz ultrasonic oscillation probes - Control technology for surface acoustic waves ... Using the above technologies, we are developing and applying control technology for ultrasound (nonlinear resonance phenomena) utilizing the combination of sound and ultrasound. Note: Original nonlinear resonance phenomenon refers to the ultrasonic vibrations (resonance phenomena of harmonics above the 10th order) that occur due to the generation of harmonics through original oscillation control, realized at high amplitudes through resonance phenomena.
Ultrasonic control technology
Ultrasonic control technology
Ultrasonic control technology
Ultrasonic control technology
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Manufacturing technology for ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type)

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

  • Water Treatment
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Ultrasound oscillation system using original ultrasound probes.

An ultrasonic system that easily controls the oscillation of megahertz ultrasound—applying technology to evaluate the propagation characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). **Technology for Controlling Nonlinear Ultrasonic Vibration Phenomena** 1) Control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator, tailored to the acoustic characteristics of the target object. 2) Manufacturing technology for an ultrasonic oscillation control probe that enables control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for an ultrasonic measurement probe that allows for the measurement of changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasonic waves according to specific objectives. Note: The dynamic control of ultrasonic waves is performed based on the analysis and evaluation of sound pressure data related to nonlinear phenomena, considering the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control. (Sound pressure measurement, analysis, confirmation, and evaluation are conducted using an ultrasonic tester.)

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Ultrasonic oscillation control technology utilizing ultrasonic propagation conditions above 100 MHz.

Ultrasonic control based on the classification of ultrasonic propagation conditions (measurement, analysis, and evaluation of sound pressure data) technology.

The Ultrasonic System Research Institute has developed manufacturing and utilization technologies for ultrasonic probes that control resonance phenomena and nonlinearity regarding surface elastic waves that propagate to objects above 100 MHz with oscillations below 20 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the optimization of the propagation characteristics of surface elastic waves on the surface of ultrasonic elements according to the intended use. To achieve this, we adjust the surface of the ultrasonic probe based on the ultrasonic propagation characteristics through acoustic pressure measurement, analysis, and evaluation (acoustic pressure level, frequency range, nonlinearity, dynamic characteristics, etc.) to match the intended use. Ultrasonic Probe Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes.

  • Non-destructive testing
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Analysis of ultrasonic sound pressure measurement data (using the free statistical processing language and environment "R")

Feedback analysis using multivariate autoregressive models for time series data: autocorrelation, power spectrum, bispectrum...

The Ultrasonic System Research Institute has developed a completely new technology for controlling the propagation state of surface elastic waves using its original product (ultrasonic tester). The ultrasonic sound pressure measurement and analysis technology developed so far will apply measurement, analysis, and evaluation techniques related to nonlinear phenomena in ultrasonics. It has become possible to implement new countermeasures based on vibration phenomena concerning vibrations and noise from buildings and roads, equipment, devices, walls, pipes, desks, handrails... as well as the vibrations at the moment of metal melting during welding and instantaneous vibrations during machining. Consulting services are available for this technology. Note: The following tools will be used for analysis Note: OML (Open Market License) Note: TIMSAC (TIMe Series Analysis and Control program) Note: "R," a free statistical processing language and environment autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

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Ultrasonic cleaning machine manufacturing and development consulting

Ultrasonic cleaning machine using a degassed fine bubble (microbubble) generation liquid circulation device.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of ultrasonic cleaning machines using a "degasified fine bubble (microbubble) generation liquid circulation device" that can efficiently control ultrasonic waves. Ultrasonic Cleaning Machine (Degasified Fine Bubble Generation Liquid Circulation System) --Ultrasonic Cleaning System KT0600K-- 1) Cleaning Tank Material: SUS304 (t = 3.0 mm) Dimensions (internal): W530 × D530 × H370 mm 2) Liquid Circulation Degasified fine bubble generation liquid circulation system Nominal flow rate: 12-30 L/MIN 3) Ultrasonic (Power Supply: AC 100V) MU-300 Transducer Size: 260 × 150 × 90 mm Oscillator Size: 320 × 420 × 145 mm Frequency 1) 28 kHz Output: 300W (MAX) Frequency 2) 40 kHz Output: 300W (MAX) Frequency 3) 72 kHz Output: 300W (MAX)

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Nanolevel stirring technology utilizing nonlinear phenomena of ultrasound.

Technology for stirring, emulsifying, dispersing, and grinding at the nanoscale using techniques to control nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed an effective stirring (emulsification, dispersion, grinding) technology utilizing "technology to control nonlinear phenomena of ultrasound (acoustic flow)." This technology controls ultrasound (cavitation, acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers through surface inspection, ultrasonic tanks, and other items. Furthermore, it realizes effective ultrasonic (cavitation, acoustic flow) propagation states tailored to the structure, material, and acoustic properties of specific target objects, by controlling the oscillation of ultrasound in accordance with the interactions between glass containers, ultrasound, and target objects. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nano level. It has been applied and developed from examples of dispersing metal powders to nanosize. November 2023: Developed ultrasonic oscillation control technology to control nonlinear phenomena. January 2024: Developed technology to measure, analyze, and evaluate the interactions of ultrasonic vibrations. February 2024: Developed surface treatment technology using megahertz ultrasound. April 2024: Developed optimization technology for resonance phenomena and nonlinear phenomena.

  • Concrete admixture
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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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A system that controls the emission of two types of ultrasonic probes from a single channel.

Technology for controlling nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed a technology to control nonlinear ultrasonic phenomena by utilizing the interactions generated from simultaneously oscillating two types of ultrasonic probes from one oscillation channel of a function generator. (Note: Nonlinear (resonance) phenomena refer to the resonance phenomenon of ultrasonic vibrations that occurs due to the generation of harmonics resulting from original oscillation control, achieving high amplitudes through resonance.) By optimizing the ultrasonic propagation characteristics of various materials to suit specific purposes, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology allows for the dynamic changes of surface elastic waves to be controlled according to their intended use. In practical terms, the use of multiple (two types of) ultrasonic probes for multiple (two types of) oscillations (sweep oscillation, pulse oscillation) generates complex vibration phenomena (original nonlinear resonance phenomena), achieving high sound pressure propagation states at high frequencies, or low frequency propagation states with high sound pressure levels tailored to the desired natural frequency.

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