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  4. Surface inspection technology using oscillation control of original ultrasonic probes.
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  • Nov 06, 2022
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Nov 06, 2022

Surface inspection technology using oscillation control of original ultrasonic probes.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed a new component inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of objects. This method applies measurement and analysis technology for "sound pressure and vibration" through the control of original ultrasonic probe oscillation. We provide consulting and explanations of ultrasonic evaluation technology by developing ultrasonic probes tailored to the purpose (vibration modes propagating on the surface of objects). This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the object, it is possible to detect new features regarding the surface condition of the object. In particular, this fundamental technology serves as a new evaluation parameter for ultrasonic vibrations, utilized in surface inspection of substrate components and preliminary evaluation of precision cleaning parts, leveraging the response characteristics derived from combinations of oscillation and reception. By measuring, analyzing, and evaluating the dynamic characteristics of ultrasonic waves related to surface elastic wave propagation phenomena, we have enabled effective use tailored to the purpose (evaluation) by constructing and modifying logical models based on these assessments.
Surface inspection technology
Surface inspection technology
Surface inspection technology
Surface inspection technology
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Manufacturing and sales of original ultrasonic systems (sound pressure measurement analysis, oscillation control).

Ultrasonic system combining "Ultrasonic Tester NA (10 MHz)" and "Ultrasonic Oscillator (20 MHz)"

An ultrasonic system that allows for easy measurement analysis and oscillation control. The Ultrasonic System Research Institute is publicly conducting experiments using a system that combines the "Ultrasonic Tester NA (recommended type)," which allows for easy measurement analysis of ultrasonic waves, and the "Ultrasonic Oscillation System (20 MHz)," which enables easy oscillation control of ultrasonic waves. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment Example: Function Generator Note: Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response Characteristics) 4) Detection of Interactions (Analysis of Power Contribution Rates) Note: "R" Free Statistical Processing Language and Environment - autocor: Autocorrelation Analysis Function - bispec: Bispectrum Analysis Function - mulmar: Impulse Response Analysis Function - mulnos: Power Contribution Rate Analysis Function

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Ultrasound oscillation system using original ultrasound probes.

An ultrasonic system that easily controls the oscillation of megahertz ultrasound—applying technology to evaluate the propagation characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). **Technology for Controlling Nonlinear Ultrasonic Vibration Phenomena** 1) Control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator, tailored to the acoustic characteristics of the target object. 2) Manufacturing technology for an ultrasonic oscillation control probe that enables control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for an ultrasonic measurement probe that allows for the measurement of changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasonic waves according to specific objectives. Note: The dynamic control of ultrasonic waves is performed based on the analysis and evaluation of sound pressure data related to nonlinear phenomena, considering the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control. (Sound pressure measurement, analysis, confirmation, and evaluation are conducted using an ultrasonic tester.)

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Maintenance technology for equipment utilizing ultrasonic "vibration measurement technology."

A completely new vibration measurement technology using original products (ultrasonic testers).

The Ultrasonic System Research Institute has developed a completely new <vibration measurement technology> using its original product (ultrasonic tester). The ultrasonic sound pressure measurement analysis technology developed so far applies the "measurement, analysis, and control" technology related to the nonlinear phenomena of ultrasound. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we have developed technology that can <measure, analyze, and evaluate> vibration states from low frequencies (0.001 Hz) to high frequencies (700 MHz). Regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails... as well as the vibrations at the moment of metal melting during welding and instantaneous vibrations during machining, we have made it possible to respond with vibration control and management based on the measurement and analysis of new vibration phenomena. This is a new method and technology, and various application cases have developed from the analysis results so far. In particular, continuous data collection for a standard measurement time of 72 hours is possible, allowing measurement of low-frequency vibrations and irregularly fluctuating vibrations (maximum measurement can be overwritten over a continuous period of 14 days).

  • Non-destructive testing
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Ultrasonic equipment measurement and analysis services (consulting support)

We provide on-site services for the measurement, analysis, and evaluation of ultrasonic equipment.

Application of technology to analyze and evaluate the dynamic characteristics of ultrasound The Ultrasound System Research Institute has developed a method (system) for the <analysis, experimentation, and evaluation> of ultrasound, utilizing "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. Using this technology, we conduct <sound pressure measurement, experimentation, analysis, and evaluation> (including on-site support) for ultrasonic cleaning machines. To evaluate the complex and varying usage conditions of ultrasound, we do not rely solely on sound pressure and frequency; instead, we consider "timbre." We analyze it using a time series data autoregressive model and report and propose <evaluation and application> based on statistical models.

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Consulting services based on the classification technology of ultrasonic propagation phenomena.

Ultrasonic control technology based on the classification of nonlinear phenomena in which ultrasonic vibrations propagate.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibration propagation by analyzing measurement data of ultrasonic propagation states using bispectral analysis. The method developed in this instance estimates the linear and nonlinear resonance effects based on the dynamic characteristics (changes in nonlinear phenomena) of the main frequencies (power spectrum) related to the ultrasonic propagation state. From previous data analysis, we have been able to classify effective utilization methods into the following four types: 1: Linear type 2: Nonlinear type 3: Mixed type 4: Variable type There are numerous successful cases of device development and control settings based on each of the above types. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: The following tools will be used for analysis. Note: "R" is a free statistical processing language and environment.

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Manufacturing technology for ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type)

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

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Consulting services based on sound pressure measurement analysis using ultrasonic technology.

Consulting on ultrasonic cleaning technology using optimization techniques for cavitation and acoustic flow.

The Ultrasonic System Research Institute has developed a technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various media (elastic bodies, liquids, gases). This technology optimizes interactions related to cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific objectives. By utilizing ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization techniques for ultrasonic applications through the examination of various relationships and response characteristics (Note: power contribution rate, impulse response, etc.) based on previous oscillation, measurement, and analysis. Regarding the measurement and analysis of ultrasound, the setting of sampling time and other parameters utilizes original simulation technology. This technology is provided as consulting services for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.).

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Development technology consulting for control systems based on ultrasonic models.

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing an effective "Ultrasonic Oscillation Control System" based on a statistical approach using abstract algebra in relation to the utilization of ultrasound. Regarding the statistical approach, statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract ideas or methods are developed; this is the characteristic of statistical mathematics. In the research of ultrasound, "a statistical perspective is essential to stabilize the effects of cavitation." About the model: Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and the examination progresses with representations that appropriately "round off" the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Analysis of sound pressure measurement of ultrasonic equipment (autocorrelation, bispectrum, etc.)

Application of feedback analysis using multivariate autoregressive models.

Features (in the case of standard specifications) * Measurement (analysis) frequency range Specification: 0.1 Hz to 100 MHz * Surface vibration measurement is possible * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Utilization of original analysis software for time series data This is a measurement system using ultrasonic probes. Measurements are conducted by attaching the ultrasonic probe to the target object. For the measured data, considering position and state along with elastic waves, various acoustic performances are detected. Consulting services are available for sound pressure measurement analysis technology: 1) Operation of measurement equipment 2) Operation of analysis software 3) Evaluation methods for analysis results <Concept of Analysis: Statistical Thinking> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete elements, abstract thoughts or methods are developed, which is the characteristic of statistical mathematics. Ultrasonic propagation characteristics: 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Nonlinear Sweep Oscillation Control Technology for Ultrasonics - Oscillation Waveforms and Control Know-How -

Development technology of original ultrasonic systems - consulting support based on the measurement and analysis of surface acoustic waves, optimizing know-how for low and high harmonics.

The Ultrasonic System Research Institute (located in Hachioji City, Tokyo) has developed a new ultrasonic nonlinear sweep oscillation control technology utilizing the nonlinear vibration phenomenon of surface acoustic waves. Regarding complex vibration states: 1) Linear phenomena and nonlinear phenomena 2) Interactions and the acoustic characteristics of various components 3) Sound, ultrasound, and surface acoustic waves 4) Low frequency and high frequency (harmonics and subharmonics) 5) Oscillation waveforms and output balance 6) Oscillation control and resonance phenomena ... Based on sound pressure measurement data, we optimize a new evaluation method for surface acoustic waves using a statistical mathematical model. Ultrasonic cleaning, processing, stirring, ... surface inspection, ... nanotechnology, ... applied research ... various responses are possible.

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Ultrasonic oscillation control technology utilizing ultrasonic propagation conditions above 100 MHz.

Ultrasonic control based on the classification of ultrasonic propagation conditions (measurement, analysis, and evaluation of sound pressure data) technology.

The Ultrasonic System Research Institute has developed manufacturing and utilization technologies for ultrasonic probes that control resonance phenomena and nonlinearity regarding surface elastic waves that propagate to objects above 100 MHz with oscillations below 20 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the optimization of the propagation characteristics of surface elastic waves on the surface of ultrasonic elements according to the intended use. To achieve this, we adjust the surface of the ultrasonic probe based on the ultrasonic propagation characteristics through acoustic pressure measurement, analysis, and evaluation (acoustic pressure level, frequency range, nonlinearity, dynamic characteristics, etc.) to match the intended use. Ultrasonic Probe Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes.

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