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  4. Technology for evaluating the dynamic characteristics of original ultrasonic probes.
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  • Dec 04, 2022
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Dec 04, 2022

Technology for evaluating the dynamic characteristics of original ultrasonic probes.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 100 MHz, based on the classification of ultrasonic propagation phenomena. We can manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the verification of the ultrasonic propagation characteristics of the ultrasonic probes. The response characteristics to dynamic changes in ultrasound are the most important. This characteristic determines the range of possible harmonic generation. Currently, we are capable of manufacturing for the following ranges: Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 300 MHz - Oscillation Range: 0.5 kHz to 100 MHz - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Based on measurement, analysis, and evaluation technology for ultrasonic propagation states, and through practical applications in precision cleaning, processing, stirring, inspection, etc., we have decided to make this technology public. We offer this technology as consulting services. If you are interested, please contact us via email.
Manufacturing technology for original ultrasonic oscillation control probes.
Manufacturing technology for original ultrasonic oscillation control probes.
Manufacturing technology for original ultrasonic oscillation control probes.
Manufacturing technology for original ultrasonic oscillation control probes.
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Ultrasonic oscillation control technology using two function generators.

Application technologies of measurement, analysis, and control using ultrasonic testers - sweep oscillation technology and pulse oscillation technology.

The Ultrasonic System Research Institute has developed a completely new dynamic control technology for ultrasound by utilizing two function generators. Through oscillation with two different waveforms (sweep), we have realized a technology to control the nonlinear phenomena of ultrasound. Note: Nonlinear (resonance) phenomena By generating (10th order and higher) harmonics through original oscillation control and resonating with low-frequency vibration phenomena, we have achieved the generation of high-amplitude harmonics, which is the nonlinear (resonance) phenomenon of ultrasonic vibrations. By optimizing the ultrasonic propagation characteristics of various materials according to their intended use, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this is a system technology that controls the dynamic changes of surface elastic waves according to the intended purpose.

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Development of megahertz ultrasonic oscillation control technology using ultrasonic cleaners.

Combination technology of function generator and ultrasonic probe

The Ultrasonic System Research Institute has developed ultrasonic oscillation control technology that enables the utilization of ultrasonic propagation states above 100 MHz by applying a function generator and ultrasonic probe to ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring, based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, it is possible to control ultrasonic stimulation above 100 MHz to the target object with an ultrasonic output of less than 20 W, even in a 1000-liter water tank. This was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is to confirm the ultrasonic propagation characteristics of the target object, and it is important to set the oscillation conditions of the function generator as a control method for the original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This refers to the resonance phenomenon of ultrasonic vibrations that occurs when the generation of harmonics caused by original oscillation control is realized at a high amplitude due to resonance phenomena.

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On-Demand: Cleaning Seminar Using Ultrasound and Fine Bubbles

Optimization of Cleaning with Ultrasonic Waves and Fine Bubbles (Microbubbles) for Specific Purposes

Program 1) Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles) 1. Basics of ultrasound 2. Propagation phenomena of ultrasonic vibrations 3. Fine bubbles (microbubbles) 2) Cleaning methods using ultrasound and fine bubbles (microbubbles) and their benefits 1. Basics of cleaning 2. Physical actions, chemical actions, interactions 3. Benefits of fine bubbles 3) Concepts of ultrasonic cleaning devices and know-how for introduction, development, and improvement 1. Installation methods for tanks and transducers 2. Microbubble generation liquid circulation systems 4) Specific application examples of cleaning and concrete examples of ultrasonic cleaning devices with proven cleaning effects

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Surface treatment technology using dynamic control of ultrasound and fine bubbles.

Acoustic flow control technology using ultra-fine bubbles and megahertz ultrasound.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz (1-20 MHz) ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Manufacturing technology for ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type)

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

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Ultrasound oscillation system using original ultrasound probes.

An ultrasonic system that easily controls the oscillation of megahertz ultrasound—applying technology to evaluate the propagation characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). **Technology for Controlling Nonlinear Ultrasonic Vibration Phenomena** 1) Control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator, tailored to the acoustic characteristics of the target object. 2) Manufacturing technology for an ultrasonic oscillation control probe that enables control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for an ultrasonic measurement probe that allows for the measurement of changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasonic waves according to specific objectives. Note: The dynamic control of ultrasonic waves is performed based on the analysis and evaluation of sound pressure data related to nonlinear phenomena, considering the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control. (Sound pressure measurement, analysis, confirmation, and evaluation are conducted using an ultrasonic tester.)

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Development technology consulting for control systems based on ultrasonic models.

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing an effective "Ultrasonic Oscillation Control System" based on a statistical approach using abstract algebra in relation to the utilization of ultrasound. Regarding the statistical approach, statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract ideas or methods are developed; this is the characteristic of statistical mathematics. In the research of ultrasound, "a statistical perspective is essential to stabilize the effects of cavitation." About the model: Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and the examination progresses with representations that appropriately "round off" the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Analysis of sound pressure measurement of ultrasonic equipment (autocorrelation, bispectrum, etc.)

Application of feedback analysis using multivariate autoregressive models.

Features (in the case of standard specifications) * Measurement (analysis) frequency range Specification: 0.1 Hz to 100 MHz * Surface vibration measurement is possible * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Utilization of original analysis software for time series data This is a measurement system using ultrasonic probes. Measurements are conducted by attaching the ultrasonic probe to the target object. For the measured data, considering position and state along with elastic waves, various acoustic performances are detected. Consulting services are available for sound pressure measurement analysis technology: 1) Operation of measurement equipment 2) Operation of analysis software 3) Evaluation methods for analysis results <Concept of Analysis: Statistical Thinking> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete elements, abstract thoughts or methods are developed, which is the characteristic of statistical mathematics. Ultrasonic propagation characteristics: 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Nonlinear Sweep Oscillation Control Technology for Ultrasonics - Oscillation Waveforms and Control Know-How -

Development technology of original ultrasonic systems - consulting support based on the measurement and analysis of surface acoustic waves, optimizing know-how for low and high harmonics.

The Ultrasonic System Research Institute (located in Hachioji City, Tokyo) has developed a new ultrasonic nonlinear sweep oscillation control technology utilizing the nonlinear vibration phenomenon of surface acoustic waves. Regarding complex vibration states: 1) Linear phenomena and nonlinear phenomena 2) Interactions and the acoustic characteristics of various components 3) Sound, ultrasound, and surface acoustic waves 4) Low frequency and high frequency (harmonics and subharmonics) 5) Oscillation waveforms and output balance 6) Oscillation control and resonance phenomena ... Based on sound pressure measurement data, we optimize a new evaluation method for surface acoustic waves using a statistical mathematical model. Ultrasonic cleaning, processing, stirring, ... surface inspection, ... nanotechnology, ... applied research ... various responses are possible.

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Small pump and ultrasonic control technology using an ultrasonic probe.

Development of "Control Technology for Nonlinear Phenomena" Using a Small Pump

The Ultrasonic System Research Institute has developed "ultrasonic control technology" that dynamically controls nonlinear phenomena related to ultrasonic propagation by utilizing a small pump for liquid circulation. Nonlinear phenomena are evaluated through analysis using an ultrasonic tester. The complex changes in ultrasound (such as ultrasonic cleaners, ultrasonic probes, etc.) are confirmed through time-series data analysis of sound pressure from ultrasonic oscillation and reception, identifying various interactions. Based on the confirmation of these interactions, the oscillation control conditions using ultrasonic probes are optimized, achieving a dynamic ultrasonic control system tailored to specific objectives. In practical applications, such as ultrasonic cleaning, the ON/OFF control (or control of flow rate and velocity, etc.) of the current liquid circulation device is optimized by considering the ultrasonic propagation characteristics related to the installation state of the device and the surface elastic waves of the target object, including the output, oscillation frequency, and control conditions of the ultrasound. In particular, by utilizing the vibration characteristics of the pump to alternately circulate liquid and gas, new nonlinear effects of ultrasound and microbubbles are realized.

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