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  3. スプレーイングシステムスジャパン
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スプレーイングシステムスジャパン

Establishment1976 year
addressTokyo/Shinagawa/5-10-25 Higashi Gotanda, Saisei Ikedayama Building
phone03-3445-7809
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last updated:Sep 13, 2024
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  • Products/Services(142)
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スプレーイングシステムスジャパン List of Products and Services

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Hand spray gun

A rich lineup to accommodate various uses.

● The specially designed handle enhances operability and reduces the burden on the operator. ● The trigger can be pulled effortlessly, allowing for accurate and consistent flow control. ● The non-slip grip prevents operational mistakes and accidents. ● There is no liquid leakage during operation, preventing contamination of the surrounding area. ● A variety of accessories are included, such as spray tips, extension tubes, adapters, swivel connectors, and strainers.

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PulsaJet Automatic Spreader Gun + PWM Control

Reduce liquid usage and decrease maintenance labor due to clogging.

Solving with Pulsajet 1. I want to increase the line speed to improve production efficiency. 2. I want to choose an automatic spray gun that adapts to the robot's movements. 3. I want to minimize the spray amount, but I'm worried about clogging. 4. I chose a two-fluid system for micro-spraying, but I don't want mist dispersion. 5. I want to apply a small amount of spray evenly on the workpieces on a slow conveyor.

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Water pressure lift-type tank cleaning system <for high pressure>

Prevents external leakage of the tank atmosphere and achieves high-pressure cleaning of up to 21 MPa!

● Maintains the atmosphere inside the tank due to its sealed structure ● High-pressure cleaning is possible ● Space-saving ● Intermediate stop cleaning is possible

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Hydraulic two-dimensional rotating tank cleaning nozzle TankJet 75

Low-speed rotational straight flow achieves high-efficiency cleaning.

■ Features - By adopting hydraulic drive and external gears, it achieves better impact and cleaning efficiency. - The nozzle rotates in multiple axial directions, covering 360° with a 45-degree rotation. - The interior has a simple structure without a reduction gear, making maintenance easy. - Self-cleaning mechanism. - The materials used are 316 stainless steel, PTFE, and UHMW-PE, which are excellent in wear resistance. - The sanitary type 75H has a gear section that is not exposed and is polished, making it less prone to foreign matter accumulation.

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Hydraulic two-dimensional rotating tank cleaning nozzle TankJet19

The slim rotating head is perfect for cleaning small opening tanks.

■ Features - Can be used for small tank openings up to 51mm, and the 22mm rotating head can be used for even smaller openings. - There are four spray cover ranges due to the arrangement of the straight flow orifice. - The internal turbine keeps the rotation speed low, preventing a decrease in cleaning power due to high-speed rotation. - It is also ideal for stationary cleaning. - Can be installed vertically or horizontally. - Main materials are 316 stainless steel and PTFE.

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Two-fluid mist cooling kit

Easy anywhere! Convenient mist cooling - Two-fluid mist cooling kit

Easy installation on existing fans and blowers - Enhance cooling efficiency by adding mist to the airflow.

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Introduction of Portable Spray Characteristic Analysis System

It is possible to measure, analyze, and optimize spray patterns and performance in production lines and laboratories.

SprayScan mPT irradiates the spray passing through the frame with a laser to visualize the spray pattern. The Microsoft Surface Pro allows for capturing still images and videos, enabling comparative analysis and optimization.

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Proposal for the Use of Nozzles in the Paper Industry

Productivity improvement, energy-saving effects, environmental enhancement.

■ Humidification Single-fluid humidifier Mist Twister C, dual-fluid automatic spray gun ■ Coating PulsaJet automatic spray gun + controller ■ Wire Part Trimming nozzle positioning device Justy ■ Cleaning Three-dimensional rotating cleaning nozzle ■ Mist Single-fluid humidifier Mist Twister R ■ Air Blow Small flat air nozzle for blower

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A first-class humidifier

Electricity and fuel cost increase measures!! "Energy-saving type single fluid humidifier"

Mist Twister H360 / Mist Twister C Switching from an air spray type two-fluid humidifier to a single-fluid humidifier reduces annual electricity costs by over 90%!

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Proposal for the Use of Nozzles in the Automotive Industry

Productivity improvement, energy-saving effects, environmental enhancement.

■ Air Blow Small flat air nozzle for blowers, low pressure high flow type blower nozzle ■ Chemical & Oil Spray PulsaJet automatic spray gun + controller ■ Cleaning Clamp-type easy detachable nozzle, two-fluid nozzle + header, two-dimensional rotating cleaning nozzle, three-dimensional rotating cleaning nozzle ■ Cooling Two-fluid high-speed electric spray gun + dedicated controller, mist nozzle + pump unit ■ Heat Mitigation Mist fan

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Water supply connection mist kit

Selectable fine mist for cooling air conditioning

■Low Pressure Easy Mist Pump Set No pump or compressor needed, and no power required. Just connect to the water supply to create mist. Easy setup. All necessary parts for installation and connection are included. ■High Pressure Mist Pump Unit Generates fine mist around 20μm using a high-pressure pump and dedicated nozzle. For mist cooling, effects, and more.

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First-class humidifier

Energy-saving type single fluid humidifier Mist Twister H360/Mist Twister C

Select the optimal humidification method based on purpose, use, and environment. ■ Mist Twister H360 Powerful humidification for large spaces with a strong fan and mist nozzles arranged in a circle. ■ Mist Twister C Powerful one-directional mist spray with a small fan for localized and confined humidification!

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PathoSans PS400-Pro

Easy water extraction with a touch panel, efficiently generating cleaning water and disinfecting water.

■ Features - Using only water and salt as raw materials, it simultaneously generates acidic electrolyzed water with sterilizing effects and alkaline electrolyzed water with cleaning effects through electrolysis. - Each unit that was implemented in conventional generation devices has been packaged. The implementation of a touch panel has made it easier to handle. - Our company adopts a unique open bus system. Since it does not require a pump, there are no troubles such as clogging or malfunction that can occur with pumps. - The acidic electrolyzed water has low chlorine residual, so there is almost no chlorine odor left. - High solubility pellet salt is used, preventing poor dissolution due to bottom sedimentation that can occur with granular salt.

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PathoSans PS400-40

Adopting a unique open bus system. Efficiently and effectively cleaning and disinfecting.

Using only water and salt as raw materials, simultaneously generates acidic electrolyzed water with sterilizing effects and alkaline electrolyzed water with cleaning effects through electrolysis. ■Features - Using only water and salt as raw materials, simultaneously generates acidic electrolyzed water with sterilizing effects and alkaline electrolyzed water with cleaning effects through electrolysis. - The acidic electrolyzed water has low chlorine residual, so there is almost no chlorine odor left. - Our company adopts a unique open-bath method. The open-bath method does not require a pump, eliminating potential issues such as clogging or malfunction that can occur with pumps. - Uses highly soluble pellet salt. There is no poor dissolution due to bottom sedimentation that can occur with granular salt.

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Spray Robot System

Achieving automation and precision in the coating process with a spray robot system.

The spray robot system is a new service that combines our spray technology with arm robot technology. It performs precise spraying on workpieces flowing on a conveyor.

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[Case Study] Blower System

Significantly contributing to our customers' sustainability efforts! A case study on improving drainage capacity and reducing costs.

We would like to introduce a case where the "WindJet Blower System" was implemented by a meat processing company. In their boxing process, the traditional method was unable to completely remove water droplets, leading to issues such as box damage and mold growth on meat packs. After the implementation, the water drainage efficiency dramatically improved, significantly reducing box damage due to moisture and cutting down on repackaging time and costs. 【Case Overview】 ■Challenges - Water droplets remained, causing box damage and mold growth on meat packs. - A blow air system that could properly drain water and accommodate various sizes was needed. ■Effects - Water drainage efficiency dramatically improved, significantly reducing box damage due to moisture. - Repackaging time and costs were also reduced. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Nozzle Switching

We will introduce a case where switching the nozzle successfully reduced costs by approximately 15 million yen annually!

We would like to introduce a case where we switched to the "FloMax Nozzle Lance" at a thermal power plant. At this location, the high frequency of nozzle maintenance was a problem, and two workers were performing the dangerous task of removing dried slurry that had accumulated in the nozzles for up to three hours every day. After the introduction, we successfully reduced costs by approximately 15 million yen annually due to a decrease in the consumption of compressed air used for injecting lime slurry. [Case Overview] ■Challenges - We wanted to reduce the use of expensive compressed air and the maintenance frequency of the spray dryer absorption system. - We were performing the dangerous task of removing dried slurry that had accumulated in the nozzles every day. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] ProMax QuickJet Spray Nozzle

We will introduce a case where the introduction of spray improved cleaning capabilities, achieved quality enhancement, and reduced waste rates!

We would like to introduce a case where the "ProMax QuickJet Spray Nozzle" was implemented at a can manufacturer. The company faced many issues in their can cleaning process, and the quality of cleaning did not meet the required standards. After implementation, they were able to achieve uniform cleaning of the cans by spraying from above and below the conveyor with a custom header. 【Case Overview】 ■Challenges - The quality of cleaning did not meet the required standards. - There were frequent cases of cans tipping over during cleaning, and the tipped cans were discarded. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] SprayDry Nozzle

It is also possible to directly incorporate it into existing piping! A case that achieved savings of about 1.12 million yen per month.

We would like to introduce a case where the spray drying nozzle 'SKH-MFP SprayDry' was implemented at a pet food manufacturer. The nozzles previously used by the company required frequent replacements and maintenance, leading to increased downtime and higher operating costs. After implementation, they were able to meet the necessary spray angle and particle size at a low pressure of 17.2 MPa, minimizing wear on the pump and nozzle. [Case Overview] ■Challenges - The downtime for cleaning the dryer or replacing worn nozzles is limited. - The wear life of the nozzles is short, requiring the orifice disk to be replaced every 4 days and the rotary device every 12 days. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Automatic Lubrication System

Introducing a case where a truck manufacturer improved quality and reduced oil consumption by 25%!

We would like to introduce a case study where the "AutoJet Lubrication System" was implemented at a large truck manufacturer. The company needed to coat a 609mm wide feedstock with lubricant before the pressing process, but the oil application on the metal sheets was not uniform. After implementation, product quality improved, and the waste rate due to uneven lubricant application was reduced by 10%. [Case Overview] ■Challenges - Quality issues arose due to non-uniform oil application on the metal sheets. - Excessive spraying caused waste, and the mist-dispersed oil adhered to surrounding equipment and the floor, creating a slippery and dangerous situation. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Spray Technology

We introduce a case where a coal producer improved safety at the work site through advanced spraying technology!

We would like to introduce a case study of the implementation of the "FloMax Dual-Fluid Nozzle" at a coal producer in the United States. The company needed to dissipate methane gas in underground mines to eliminate the risk of ignition, but the single-fluid nozzles equipped on the continuous miners were unable to generate the small particles necessary to humidify the surrounding area. After the implementation, the safety of the coal mine was secured, and it became possible to mine previously undeveloped areas. [Case Overview] ■ Challenges - There was a need to dissipate methane gas in underground mines to eliminate the risk of ignition. - The single-fluid nozzles could not generate the small particles necessary to humidify the surrounding area. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Spray Injector <Sulfuric Acid Manufacturer>

Elimination of steam leaks! Introducing a case that achieved an annual increase in profits of over 5.6 million yen.

We would like to introduce a case where the "new spray injector" was implemented at Jordan Phosphate Mines Company (JPMC), a major manufacturer of sulfuric acid. The company was using a jacket-type injector to spray molten sulfur into the furnace to produce sulfur dioxide (SO2), but steam was leaking from the bellows, putting workers at risk. In response, a new injector was designed and developed specifically for JPMC. The adoption of a special gland packing design eliminated the need for bellows installation, resolving the leakage issue. [Case Overview] ■ Challenges - Steam was leaking from the bellows, putting workers at risk. - Excessive humidity was also generated, leading to additional maintenance time. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Spray Header

Introducing a case where improvements in the tablet coating process resulted in savings of approximately 3.5 million yen!

We would like to introduce a case study of the implementation of the "Model 54000 Tablet Coating Header" at a nutritional supplement manufacturer. In the company's tablet coating process, quality issues arose due to excessive coating, which caused some coatings to peel off and tablets to stick together. After the implementation, the product waste rate and rework due to film coating issues were reduced by over 15%, and the time required for tablet inspection and sorting was also shortened. [Case Overview] ■ Challenges - Excessive coating caused some coatings to peel off and tablets to stick together. - Quality issues led to the need for significant product waste. - Cleaning, maintenance, and positioning required a considerable amount of time. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Descaling Nozzle

A steel mill saves 11.2 million yen with a new nozzle! Here is an example of process improvement.

We would like to introduce a case study of the implementation of the dedicated descaling nozzle 'DescaleJet Pro' at a steel mill in the American Midwest that conducts fully integrated manufacturing. At the company, the high-pressure nozzles previously used for rust removal did not provide sufficient impact, resulting in inconsistent quality. After the introduction of the new nozzle, the increased impact led to cleaner removal of rust from the strips, and the occurrence of quality issues decreased. [Case Overview] ■Challenges - The previous high-pressure nozzles did not provide sufficient impact, leading to inconsistent quality. - There was a tendency for clogging, resulting in an uneven spray pattern. - The integrated nozzle strainer broke and fell out, causing blockages in the descaling header. - Additional maintenance time was required to remove broken fragments. - The lifespan of the nozzles was irregular, making it difficult to determine the appropriate replacement timing. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Cleaning and Drying System

A device manufacturer improves product quality! Introducing a case that reduced costs by approximately 4.2 million yen annually.

We would like to introduce a case where the "Cleaning and Drying System" was implemented in the liquid processing group of the equipment manufacturer Hydrep. Previously, the company manually washed steel plates using a pressure washer and dried them with a compressor air gun, which was very time-consuming and labor-intensive. After the implementation, they achieved improvements in product quality and productivity. The rate of returned parts from customers decreased by 5%, and the request rate for product reprocessing dropped by 20%. [Case Overview] ■Challenges - Required the design of a custom lubrication and cleaning machine. - Previously, they manually washed steel plates using a pressure washer and dried them with a compressor air gun, which was time-consuming and labor-intensive. *For more details, please refer to the PDF document or feel free to contact us.

  • Heat and Drying Treatment Systems

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[Case Study] Spray Cooling System

A case where defects were reduced with a spray cooling system, achieving annual savings of approximately 5.6 million yen!

We would like to introduce a case where a "spray cooling system" was implemented at a factory that manufactures cast iron products from recycled materials. The company needed to effectively cool cast iron pipes from 177°C to 38°C after immersing pipes in heated asphalt. However, surface defects were likely to occur, leading to frequent returns and complaints. The cooling system dramatically improved productivity. Cooling efficiency also increased, significantly reducing surface defects on the pipes caused by cooling troubles. 【Case Overview】 ■Challenges - Surface defects were likely to occur, leading to frequent returns and complaints. - Blistering occurred in the asphalt coating. - Large pipes had to be manually rotated to prevent liquid asphalt from solidifying unevenly. - The manual workload was heavy, resulting in high labor costs. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Spray Injector <Power Plant>

We will introduce a case where a 45% reduction target for NOx was achieved through the use of spray injectors!

Here is a case study of the introduction of the "Spray Injector" at a power plant in the American Midwest. The facility faced a deadline for compliance with the interstate air pollution regulations (CAIR) established by the Environmental Protection Agency and required a control system to reduce NOx emissions by 30-50%. After implementation, NOx emissions were reduced by 45%, with only a minimal carryover of urea within acceptable limits. Additionally, there were no nozzle blockages, and the injector performed as specified. [Case Overview] ■Challenges - A control system was needed to reduce NOx emissions by 30-50%. - Consulted with a major air pollution control equipment manufacturer, but the custom system was prohibitively expensive. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Mist Cooling

Introduction of a case where the temperature inside the factory was lowered, resulting in a monthly reduction of 400,000 yen in air conditioning electricity costs.

We would like to introduce a case study of implementing mist cooling in a manufacturer of wood grinding and polishing machines. To prevent heatstroke among workers, air conditioning was always running at full capacity, which resulted in high electricity costs and became a problem. To save on electricity costs while simultaneously cutting peak demand, we considered mist cooling that requires minimal maintenance, and introduced 18 swing mist fans. We successfully reduced the local temperature in the factory by 3-4°C and the overall temperature of the installation space by 1°C, resulting in a monthly savings of 400,000 yen on electricity costs. [Case Overview (Partial)] ■Challenges - Insufficient ventilation led to heat being trapped from the machines. - High electricity costs due to constant full operation of the air conditioning. ■Products Introduced - Swing mist fan "Mist Twister S" *For more details, please refer to the PDF document or feel free to contact us.

  • Cooling system

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[Case Study] Brush Nozzle Header

Achieving self-cleaning! Introduction of a case that significantly reduces maintenance effort.

We would like to introduce a case study of a self-cleaning brush-equipped shower header implemented at a certain automotive parts manufacturer. Cleaning is performed inside the press machine before the pressing process. The cleaning solution is circulated for reuse, during which oil, dust, and other contaminants accumulate in the liquid, frequently causing nozzle clogs. Maintenance of the nozzles often occurred after press defects arose. By introducing a brush-equipped shower header with a self-cleaning function, the labor involved in maintenance has been significantly reduced. 【Case Overview (Partial)】 ■Challenges - Frequent maintenance required - Opportunity loss due to press machine downtime - Labor involved in removing and cleaning the header and nozzles ■Product Introduced - Brush-equipped shower header *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Conveyor Cleaning Nozzle

Improved cleaning efficiency! Introducing examples that have achieved the avoidance of secondary contamination and hazardous work, as well as a reduction in labor costs.

Here is a case study of the introduction of conveyor cleaning nozzles to a major bread manufacturer. The mesh conveyor used for transport had dough residue adhering to it, necessitating regular cleaning. Manual cleaning was not only labor-intensive but also posed dangers due to the high pressure of 15 MPa, leading to multiple issues such as dirt scattering and secondary contamination. By introducing a dedicated rotating nozzle for conveyor cleaning, we were able to suppress the occurrence of secondary contamination and eliminate the cleaning work, thereby reducing labor costs. [Case Overview (Partial)] ■ Challenges - Labor involved in manual cleaning - Dangers associated with high-pressure work - Occurrence of secondary contamination ■ Products Introduced - Conveyor cleaning rotating nozzle unit MDRN - Conveyor cleaning rotating nozzle NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Switching from Compressor to Blower (Battery Manufacturing Plant)

Introduction of cases that significantly reduced electricity consumption costs and carbon dioxide emissions.

We would like to introduce a case of switching the air blow method in a factory that manufactures power supply and battery-related equipment from a compressor system to a blower system. In the factory, a compressor and air nozzles for the compressor were used for air blowing. While compressor air has strong injection power and can effectively cut liquids, it has the disadvantage of high energy costs. By switching the air source and nozzles to a blower system, we achieved significant reductions in electricity consumption costs. 【Case Overview (Partial)】 ■Challenges - Cost reduction - Commitment to SDGs ■Products Introduced - Small flat air nozzle for blower *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Hand Spray (Western Confectionery Manufacturer)

Improving the reproducibility of the spray! Introduction of a case that significantly reduced labor costs and the consumption of fruit sauce.

We would like to introduce a case where a Western confectionery manufacturer, which has a wide range of confectionery products, implemented a hand spray gun and a heated pressure tank unit. For the crepe-type cakes, the process of applying fruit sauce was done manually with a brush. Since it was not possible to apply a precise amount, the actual application often resulted in excessive coating to ensure it did not fall below the specified amount. As a result of introducing the hand spray gun and heated pressure tank unit, many issues were resolved by switching from manual brush application to the hand gun, leading to improvements in quality due to increased reproducibility. [Case Overview (Partial)] ■ Challenges - Excessive application - Variability in application amounts among individuals ■ Introduced Products - Heated spray gun with liquid circulation for insulation *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Replacement of Spray Nozzle

Introduction of a case where the revenue of a beef processing manufacturer increased by approximately 4.06 million yen per day.

We would like to introduce a case study of replacing spray nozzles at a beef processing manufacturer. During the cooling of carcasses, over 200,000 liters of cold water are sprayed for 18 to 20 hours. The conventional system was unable to completely cover the carcasses, resulting in longer cooling times. As a result, the quantity and size of the carcasses decreased, leading to a reduction in sales. The nozzles installed in the cooling chamber were changed to ProMax QuickJet nozzles. The cooling time was reduced by half, significantly decreasing water usage, and the carcasses were less likely to shrink, leading to an increase in production volume. [Case Summary (Partial)] ■ Challenges - Longer cooling times resulted in decreased quantity and size of carcasses ■ Product Introduced - ProMax QuickJet nozzles *For more details, please refer to the PDF document or feel free to contact us.

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How to Choose a Spray Nozzle: Questions You Can't Ask Now!

A detailed explanation of 'types and differentiation of spray patterns' and 'factors affecting the material and selection of spray nozzles' [Guidebook available now!]

Spray nozzles are used in various industrial fields, and their proper selection is very important. Improper selection can lead to waste of liquid and a decline in the quality of the products produced. This document explains how to choose spray nozzles. We are also offering case studies that showcase various ways to utilize spray nozzles. [Contents] ■ Choosing the right nozzle without failure ■ Types of spray patterns ■ Differentiating between spray patterns ■ Materials of spray nozzles ■ Performance (factors affecting selection) *For more details, please download the PDF or feel free to contact us.

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Water supply connection mist kit

Easy mist directly connected to the water supply! Easy to install, no pump required, no power needed.

The "Water Supply Connection Mist Kit" is a product that does not require a pump or compressor and does not need a power source. It can create mist simply by connecting to a water supply. It allows for easy setup and comes with all the necessary parts for installation. Additionally, we offer "High-Quality Mist" using a high-pressure pump, the "Mist Twister Series" that creates a mist space with a fan and fine mist carried by the fan's airflow, and a "Mist Pump Unit" that only requires a water source and power supply. Please feel free to contact us if you have any inquiries. 【Features】 ■ Easy installation ■ No pump required ■ No power source required *For more details, please refer to the PDF materials or feel free to contact us.

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Low Pressure Water Pressure Elevating Tank Cleaning System

Maintain the atmosphere inside the tank during cleaning! Prevents leakage to the outside.

The "Water Pressure Elevation Type Tank Cleaning System <for Low Pressure>" allows for cleaning without opening the tank, and due to its sealed structure, it significantly reduces the effort and costs associated with restoring the work environment after cleaning. While the tank is in operation, the tank cleaning nozzle is located outside the tank, preventing issues such as malfunction due to the adhesion of products. It frees workers from hazardous tasks, achieving a reduction in work time and labor costs. 【Features】 ■ Avoids hazardous tasks and streamlines cleaning ■ Maintains the internal atmosphere of the tank due to its sealed structure ■ Avoids the hassle of restoring the operational environment inside the tank *For more details, please refer to the PDF document or feel free to contact us.

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WindJet Blower Spinner

Introducing the rotary blower air nozzle that removes foreign objects and water with intermittent shocks!

We would like to introduce our rotary blower air nozzle, the 'WindJet Blower Spinner'. While typical air nozzles continuously spray a steady stream of air, our product emits intermittent shock air from two orifices of different sizes. The shock waves effectively knock out water droplets and foreign objects, making it ideal for uneven workpieces. 【Features】 ■ Suitable for uneven workpieces ■ Removes stubborn water droplets ■ Energy-saving effect *For more details, please refer to the PDF document or feel free to contact us.

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Spray Characteristic Analysis System "SprayScan mPT"

Production lines and laboratories! Measure, analyze, and optimize spray patterns and performance.

The "SprayScan mPT" is a portable spray characteristic analysis system that visualizes spray patterns by irradiating the spray passing through a frame with a laser. With appropriate data, it is possible to optimize operations and quickly and easily detect issues with the spray pattern, minimizing quality problems. It is particularly suitable for applications where the spray range is important, such as coating and lubrication oil application. Additionally, it allows for the recording and comparison of spray performance over an extended period, helping to determine whether nozzle maintenance or replacement is necessary. 【Features】 ■ Acquire characteristics of the spray pattern, such as shape, dimensions, and distribution ■ Quickly and easily verify uniformity and coverage ■ Evaluate how changes in the chemicals used or operational conditions affect the spray pattern *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Small Dual-Fluid Automatic Gun

Possible to apply a small amount with low-pressure air! A case that contributed to the reduction of release agent consumption and environmental improvement.

We would like to introduce a case study of a major confectionery manufacturer that implemented a small-sized two-fluid automatic spray gun. At this manufacturer, release oil was applied manually to the trays, and in order to ensure proper application, they sprayed more than necessary, leading to excessive application and increased costs for the release oil, which became a concern. Additionally, there were issues with contamination in the surrounding area due to mist dispersion. With the introduction of the small-sized two-fluid automatic spray gun, it became possible to apply the minimum necessary amount of release oil, reducing the mist dispersion and decreasing the amount used. [Case Overview (Partial)] ■ Challenges - Manual application led to excessive application and increased costs. - Contamination in the surrounding area due to mist dispersion. ■ Product Introduced: Micro Two-Fluid Nozzle *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Switching from Compressor to Blower (Power Supply Equipment Manufacturer)

Improved water drainage effect! A case of contributing to SDGs through reduced power consumption and CO2 reduction.

We would like to introduce a case study from a manufacturer that handles electrical equipment, distribution boards, and metal cabinets, regarding the switch from compressors to blowers. The manufacturer was using compressed air from compressors for the water removal process via air blow, which was problematic due to high power consumption. Additionally, there were concerns about the impact on equipment using air from other processes. By adopting a blower system with lower power consumption, significant reductions in electricity costs were achieved. Since the compressor system was not used at high pressure, the increase in airflow from the blower improved the water removal effect. [Case Overview (Partial)] ■ Issues - High power consumption - Impact on equipment using air from other processes ■ Product Introduced: Small Flat Air Nozzle for Blowers *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Electrolyzed Water Generation Device and Automatic Spray Device

Annual cost reduction of 2 million yen! A case study of suppressing black mold (Cladosporium) using disinfecting electrolyzed water.

We would like to introduce a case study where an electrolyzed water generation device and an automatic spray device were implemented at a beverage manufacturer. At this manufacturer, the room where malt is produced has high humidity year-round, making it prone to black mold growth. They were manually cleaning for three hours using a high-pressure washer, and with six production rooms, the burden on workers was significant. By introducing the electrolyzed water generation device and the automatic spray device, regular spraying of disinfectant water has suppressed the occurrence of black mold, eliminating the need for manual high-pressure cleaning and greatly reducing the burden on workers. 【Case Overview (Partial)】 ■ Challenges - Black mold (Cladosporium) is prone to occur, requiring three hours of manual cleaning once a week. - There are six production rooms, placing a heavy burden on workers. ■ Products Introduced: Disinfectant solution with mold suppression effect "Hypochlorous Acid Electrolyzed Water Pathosans" - Acidic water spray nozzle (wall-facing spray) PVC flood jet nozzle (K-3) - Alkaline water spray nozzle (ceiling-facing spray) PTFE two-dimensional rotating nozzle (27500A) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Conveyor Cleaning Automatic Rotating Nozzle

Achieving 50% water savings! A case of increased efficiency through the elimination of manual washing tasks.

We would like to introduce a case study of the implementation of an automatic rotating nozzle for conveyor cleaning at a certain food factory. In this factory, the plates used in the filling process were cleaned manually with brushes, which involved inefficient operations of moving several plates and opening doors for cleaning. Additionally, the rinsing efficiency after foam cleaning was poor, resulting in the use of a large amount of water. By introducing a conveyor-specific rotating nozzle, the manual cleaning tasks were eliminated through high-impact automatic cleaning, significantly improving operational efficiency. The effective cleaning with a smaller number of nozzles also resulted in substantial water savings. 【Case Overview (Partial)】 ■ Challenges - Inefficient operations due to manual brush cleaning - Poor rinsing efficiency, leading to high water usage ■ Products Introduced - Rotating nozzle unit for conveyor cleaning MDRN - Rotating nozzle for conveyor cleaning NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Switching from Compressor to Blower (Food Manufacturer)

Achieved a significant reduction in electricity consumption and CO2 emissions! Examples of accompanying effects also occurred.

We would like to introduce a case study of switching from a compressor to a blower at a food manufacturer located in the Tokai region. In this factory, the water drainage process at the mouth was being carried out by combining a compressor and pipes, and the high electricity costs associated with the operation of the compressor had become a problem. By introducing a blower and a dedicated nozzle unit, we were able to achieve significant energy savings and a reduction in CO2 emissions. Additionally, in the case of the compressor, it was affecting the air pressure of other processes, but this issue was also resolved. [Case Overview (Partial)] ■ Issue: High electricity costs associated with the operation of the compressor ■ Products Introduced: Air nozzles for blowers - Blower knife - Flat nozzle - Round nozzle - Blower system *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Conveyor Cleaning Unit Nozzle

Cleaning of mesh conveyors! A case where manual cleaning work was eliminated and water usage was reduced by over 20%.

We would like to introduce a case study of a conveyor cleaning unit nozzle implemented at a certain sake brewery. At this brewery, a nozzle header with straight flow nozzles was swung to clean the mesh conveyor; however, this was insufficient, and additional cleaning was performed manually using a high-pressure handgun, which posed issues regarding the manpower required and the burden on the workers. Therefore, a rotating nozzle unit for conveyor cleaning was adopted, enabling the reliable cleaning and removal of rice grains stuck in the mesh, allowing for automatic cleaning. As a result, there was no need to allocate workers for cleaning, ensuring safety as well. 【Case Overview (Partial)】 ■ Issue: Manpower and burden on workers for additional cleaning ■ Products Introduced - Rotating nozzle unit for conveyor cleaning MDRN - Rotating nozzle for conveyor cleaning NRAJ-V *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Switching from Compressor to Blower (Vehicle Body Factory)

Introduced in the liquid cutting process! A case that achieved significant reductions in power consumption and CO2 emissions.

We would like to introduce a case where a switch from a compressor to a blower was made at a car body factory of a certain automobile manufacturer. In this factory, the use of a compressor as the air source during the liquid cutting process was seen as a problem due to high electricity consumption. Therefore, a switch to a blower as the air source was implemented, and the nozzles were also changed to blower-specific nozzles, utilizing a header with multiple nozzles arranged in parallel, similar to the conventional method. This resulted in significant energy savings and a reduction in CO2 emissions. [Case Summary (Partial)] ■ Issue: High electricity consumption due to the use of a compressor ■ Introduced Products: Air nozzles for blowers - Blower knife - Flat nozzle - Round nozzle - Blower system *For more details, please refer to the PDF document or feel free to contact us.

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