Introducing a case where improvements in the tablet coating process resulted in savings of approximately 3.5 million yen!
We would like to introduce a case study of the implementation of the "Model 54000 Tablet Coating Header" at a nutritional supplement manufacturer. In the company's tablet coating process, quality issues arose due to excessive coating, which caused some coatings to peel off and tablets to stick together. After the implementation, the product waste rate and rework due to film coating issues were reduced by over 15%, and the time required for tablet inspection and sorting was also shortened. [Case Overview] ■ Challenges - Excessive coating caused some coatings to peel off and tablets to stick together. - Quality issues led to the need for significant product waste. - Cleaning, maintenance, and positioning required a considerable amount of time. *For more details, please refer to the PDF document or feel free to contact us.
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**Effects** - The product waste rate and rework due to film coating issues have been reduced by over 15%. - The time required for tablet inspection and sorting has also been shortened. - Maintenance time has been reduced. - The cleaning and spray nozzle positioning time per batch has been shortened by approximately 30 minutes. - The annual savings amount to about 3.5 million yen, allowing for the recovery of investment costs within one year. *For more details, please refer to the PDF materials or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles suitable for different applications based on a track record of over 90,000 items. - Please feel free to consult us regarding spray technology, including spray nozzles, humidifiers, cleaning machines, coating devices, dust prevention, cooling, and lubrication. - We have established "Technical Test Rooms" in five locations nationwide. By physically handling the nozzles and testing sprays under various conditions, you can select the spray nozzle that truly meets your needs. - We offer over 20,000 standard products, providing the optimal nozzles for applications across all industries. - We also accept orders for custom specifications and system design and construction, starting from one unit. - ISO 9001 and ISO 14001 certified (Yokaichiba Factory). - Application examples: jet cleaning, high-pressure cleaning, spraying, watering, humidifying, coating, etching, developing, water film thin film, static electricity prevention, humidity control, dust prevention, dust suppression, peeling, wastewater treatment, defoaming, deodorizing, adhesives, release agents, scale removal, surface treatment, rust prevention, ear cutting, cutting, molding, cultivation, painting pretreatment, air blowing, oiling, reactions, granulation, fire prevention, cooling. For inquiries about spraying nozzles, please contact us here.