Introducing a case where a truck manufacturer improved quality and reduced oil consumption by 25%!
We would like to introduce a case study where the "AutoJet Lubrication System" was implemented at a large truck manufacturer. The company needed to coat a 609mm wide feedstock with lubricant before the pressing process, but the oil application on the metal sheets was not uniform. After implementation, product quality improved, and the waste rate due to uneven lubricant application was reduced by 10%. [Case Overview] ■Challenges - Quality issues arose due to non-uniform oil application on the metal sheets. - Excessive spraying caused waste, and the mist-dispersed oil adhered to surrounding equipment and the floor, creating a slippery and dangerous situation. *For more details, please refer to the PDF document or feel free to contact us.
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**Effects** - Product quality has improved, reducing waste rate due to uneven lubrication oil application by 10%. - Oil usage has been reduced by 25% by preventing over-application. - Significant reduction in running costs has been achieved. - Safety at the work site has been ensured by eliminating excessive spraying. - An annual cost reduction of approximately 1.4 million yen has been realized. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles suitable for different applications based on a track record of over 90,000 items. - Please feel free to consult us regarding spray technology, including spray nozzles, humidifiers, cleaning machines, coating devices, dust prevention, cooling, and lubrication. - We have established "Technical Test Rooms" in five locations nationwide. By physically handling the nozzles and testing sprays under various conditions, you can select the spray nozzle that truly meets your needs. - We offer over 20,000 standard products, providing the optimal nozzles for applications across all industries. - We also accept orders for custom specifications and system design and construction, starting from one unit. - ISO 9001 and ISO 14001 certified (Yokaichiba Factory). - Application examples: jet cleaning, high-pressure cleaning, spraying, watering, humidifying, coating, etching, developing, water film thin film, static electricity prevention, humidity control, dust prevention, dust suppression, peeling, wastewater treatment, defoaming, deodorizing, adhesives, release agents, scale removal, surface treatment, rust prevention, ear cutting, cutting, molding, cultivation, painting pretreatment, air blowing, oiling, reactions, granulation, fire prevention, cooling. For inquiries about spraying nozzles, please contact us here.