Elimination of steam leaks! Introducing a case that achieved an annual increase in profits of over 5.6 million yen.
We would like to introduce a case where the "new spray injector" was implemented at Jordan Phosphate Mines Company (JPMC), a major manufacturer of sulfuric acid. The company was using a jacket-type injector to spray molten sulfur into the furnace to produce sulfur dioxide (SO2), but steam was leaking from the bellows, putting workers at risk. In response, a new injector was designed and developed specifically for JPMC. The adoption of a special gland packing design eliminated the need for bellows installation, resolving the leakage issue. [Case Overview] ■ Challenges - Steam was leaking from the bellows, putting workers at risk. - Excessive humidity was also generated, leading to additional maintenance time. *For more details, please refer to the PDF document or feel free to contact us.
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**Effects** - No need for bellows installation, resolving leakage issues. - Maintenance tasks have become simpler, significantly reducing the time required. - Steam leaks have been eliminated, improving the working environment for operators and further reducing maintenance time. - Operating hours have increased, resulting in an annual benefit of approximately 5.6 million yen. - A savings of about 1.68 million yen was achieved by purchasing at a lower cost than the previously used injector. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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Spraying Systems, a global brand of spray nozzles, offers a variety of nozzles suitable for different applications based on a track record of over 90,000 items. - Please feel free to consult us regarding spray technology, including spray nozzles, humidifiers, cleaning machines, coating devices, dust prevention, cooling, and lubrication. - We have established "Technical Test Rooms" in five locations nationwide. By physically handling the nozzles and testing sprays under various conditions, you can select the spray nozzle that truly meets your needs. - We offer over 20,000 standard products, providing the optimal nozzles for applications across all industries. - We also accept orders for custom specifications and system design and construction, starting from one unit. - ISO 9001 and ISO 14001 certified (Yokaichiba Factory). - Application examples: jet cleaning, high-pressure cleaning, spraying, watering, humidifying, coating, etching, developing, water film thin film, static electricity prevention, humidity control, dust prevention, dust suppression, peeling, wastewater treatment, defoaming, deodorizing, adhesives, release agents, scale removal, surface treatment, rust prevention, ear cutting, cutting, molding, cultivation, painting pretreatment, air blowing, oiling, reactions, granulation, fire prevention, cooling. For inquiries about spraying nozzles, please contact us here.